Tree Injection System With Electric Pump and Pressure Switch

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Solution Overview

Problem

Current tree injection methods are labor intensive and potentially less hygienic due to the use of pressurized product containers, which can lead to equipment leakage and hygiene issues.

Innovation Solution

A tree injection system that utilizes an electric pump to pressurize a liquid supply at ambient pressure, with a pressure switch to actuate the pump when necessary, and a dosage assembly with a gas chamber to provide a metered dose of liquid, allowing for efficient and safe injection without the need for pressurized containers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressurized product containers are used, then liquid can be delivered to the injection site, but equipment leakage and hygiene issues occur

Engineering Contradiction:
Improveliquid delivery reliabilityVSAvoidequipment leakage and hygiene issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the pressurization function from the product container itself and relocates it to a separate pump mechanism. The container remains at ambient pressure, while a pump delivers liquid to the injection site under pressure. This separation eliminates the harmful effects of pressurized containers while maintaining reliable liquid delivery.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The pump acts as an intermediary between the ambient pressure container and the pressurized injection site. It receives liquid at ambient pressure from the container and delivers it at controlled pressure to the injection needle, mediating between these two states and eliminating the need for pressurized containers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If manual injection methods are used, then simple equipment is required, but labor intensity and time consumption increase

Engineering Contradiction:
Improveequipment simplicityVSAvoidinjection speed and efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system incorporates a trigger mechanism that automatically actuates the pump and controls the injection sequence. When the operator pulls the trigger, the system self-manages the pump activation, liquid delivery, and dosing, reducing manual labor intensity while maintaining relatively simple equipment structure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical pumping with an electric pump actuated by a trigger mechanism. This substitution maintains equipment simplicity while significantly improving injection speed and efficiency, as the electric pump delivers liquid faster and more reliably than manual pumping.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stress or pressure

If pressurized containers are used, then liquid can be delivered under pressure, but refilling and replacement become complex and time-consuming

Engineering Contradiction:
Improveliquid delivery pressureVSAvoidrefilling and replacement time
Core Design Contradiction:
Stress or pressureVSLoss of time

Solution Approach 1:

The patent extracts the pressurization function from the container and places it in a separate pump system. This allows the container to be refilled at ambient pressure without requiring complex depressurization procedures, significantly reducing refilling and replacement time while maintaining the ability to deliver liquid under pressure.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-affected harmful factors

If ambient pressure liquid supply is used, then hygiene and safety improve, but additional pressurization equipment is required

Engineering Contradiction:
Improvehygiene and safetyVSAvoidpressurization equipment
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the pressurization function from the container and relocates it to a separate, controllable pump mechanism. This allows the liquid supply to remain at ambient pressure (improving hygiene and safety) while the pump provides pressurization only when needed for injection, managing device complexity through functional separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces the time and effort required for multiple injections, enhances operator safety and hygiene by eliminating the need for pressurized containers, and allows for quick refilling and replacement of liquid supplies.

Implementation Method 1

an electric pump for pressurizing and discharging the liquid from the assembly at a first pressure above ambient pressure

Methodology Applied
Scientific EffectPressurization: Pressurisation

Implementation Method 2

a second chamber that contains a gas under a second pressure above ambient pressure which is lower than said first pressure

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS10306842B2Tree injection system and methods
Publication Date: 2019.06.04 SYNGENTA CROP PROTECITON AG
  • US10306842B2 patent drawing
  • US10306842B2 patent drawing
  • US10306842B2 patent drawing

AI summary

There is provided by the present invention an injection system for use in injecting a liquid into a tree, the system comprising: (A) a liquid supply assembly (10) comprising a liquid supply inlet (34) for providing the liquid to the assembly at ambient pressure, an electric pump (68) for pressurizing and discharging the liquid from the assembly at a first pressure above ambient pressure through a liquid supply outlet (36), a pressure switch (72) connected to the supply outlet and in electrical communication with the pump for selectively actuating the pump when the pressure of the liquid supply outlet falls below said first pressure.