Electrically Coupled Trench Capacitors for High Density Power Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Legacy capacitor implementations, such as discrete land side capacitors and die side capacitors, face challenges in achieving high capacitance density close to dies due to their physical placement and parasitic elements, which hinder efficient power delivery and RF/I/O operations in compact electronic devices.

Innovation Solution

The development of electrically coupled trench capacitors within a substrate, utilizing high-k dielectric materials and advanced manufacturing techniques like atomic layer deposition, allows for high capacitance density and minimal lateral sizes, enabling closer proximity to dies and reducing parasitic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If discrete land side capacitors or die side capacitors are used, then capacitor placement is simple, but capacitance density near dies is insufficient and parasitic elements increase

Engineering Contradiction:
Improvecapacitance densityVSAvoidparasitic elements
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent transitions from planar capacitor placement to three-dimensional trench structures within the substrate. Trenches extend vertically through the substrate thickness, creating multiple capacitance storage regions along the depth dimension. This vertical dimensionality multiplication significantly increases capacitance density near the dies compared to traditional planar configurations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds capacitor structures directly within the substrate volume by forming trenches and filling them with conductive materials and dielectric layers. The capacitor electrodes are nested within the substrate matrix, with conductive plugs extending through the substrate thickness and being wrapped by dielectric and conductive layers, creating a nested configuration that maximizes capacitance within the available volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If trench capacitors are formed within substrate, then capacitance density increases and parasitic elements reduce, but manufacturing complexity increases

Engineering Contradiction:
Improvecapacitance densityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The capacitor formation process is segmented into distinct sequential steps: trench etching, conductive plug deposition, dielectric layer deposition, and additional conductive layer deposition. Each step uses specialized manufacturing equipment and processes, allowing for precise control and optimization of each individual step while maintaining overall process integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trench capacitor structure serves multiple functions simultaneously: it provides high capacitance density for power delivery, acts as an RF capacitor for radio frequency operations, and integrates within the substrate without requiring separate discrete capacitor components. This multi-functionality reduces the overall component count and simplifies the final package assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If capacitor size is reduced laterally, then capacitance density near dies improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecapacitance densityVSAvoiddimensional accuracy
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent compensates for reduced lateral dimensions by utilizing the vertical dimension through deep trench structures. The trenches extend through the substrate thickness, providing extended capacitance storage volume along the depth direction. This vertical extension maintains high capacitance density even when lateral footprint is minimized, reducing the impact of manufacturing precision requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs atomic layer deposition (ALD) to precisely control the thickness and properties of dielectric and conductive layers within the trenches. ALD provides atomic-level precision in thin film deposition, enabling accurate control of layer thicknesses on the order of nanometers. This precise parameter control ensures consistent capacitor performance despite small lateral dimensions and tight tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced capacitance density and reduced parasitic elements, improving power delivery and RF/I/O performance while maintaining dimensional accuracy and stability, suitable for both power and RF applications in compact electronic devices.

Implementation Method 1

utilizing high-k dielectric materials

Methodology Applied
Scientific EffectHigh-k dielectric: Dielectric

Implementation Method 2

advanced manufacturing techniques like atomic layer deposition

Methodology Applied
Scientific EffectAtomic layer deposition: Deposition (physical)

Data Source

PatentEP4202963A1Electrically coupled trench capacitors within a substrate and a method of their production
Publication Date: 2023.06.28 INTEL CORP
  • EP4202963A1 patent drawingFigure 1
  • EP4202963A1 patent drawingFigure 2
  • EP4202963A1 patent drawingFigure 3

AI summary

Embodiments herein relate to systems, apparatuses, or processes directed to electrically coupled trench capacitors within a substrate. The substrate may be part of an interposer, such as a glass interposer, where the trench capacitors deliver a high capacitance density close to one or more dies that are attached to a surface of the substrate. Portions of the trench capacitor may be a thin film capacitor at a surface of the substrate. The trenches extend from a first side of the substrate toward a second side of the substrate opposite the first side. Other embodiments may be described and/or claimed.