Trench Double Layer Heterostructure Light Sensor

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Solution Overview

Problem

Conventional light sensors face challenges in achieving high accuracy and durability due to the need for a thin cap layer, which can be damaged during the doping process, and result in increased leakage current and latency.

Innovation Solution

A light sensor with a trench double layer heterostructure is developed, featuring a thick cap layer and a trench that reduces the risk of damage during doping, while also minimizing leakage current and improving parameters like inter-pixel capacitance and accumulative latency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thin cap layer is used to achieve narrow bandgap properties, then the bandgap accuracy is improved, but the light sensor becomes damaged during the doping process

Engineering Contradiction:
Improvebandgap accuracyVSAvoiddurability during doping
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The cap layer is segmented into two distinct layers: a first cap layer with a first thickness and a second cap layer with a second thickness greater than the first thickness. The second cap layer extends over a trench, providing mechanical support and preventing damage during doping while the first cap layer maintains the required narrow bandgap properties for accurate light detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cap layer structure are assigned different thicknesses and materials to serve different functions. The first cap layer region provides narrow bandgap properties for detection accuracy, while the second cap layer region provides enhanced mechanical strength and protection during doping. The trench region provides structural support where the cap layer is thinnest.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If a thin cap layer is used to achieve narrow bandgap properties, then the bandgap accuracy is improved, but the yield of light sensors decreases due to damage

Engineering Contradiction:
Improvebandgap accuracyVSAvoidmanufacturing yield
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The cap layer is segmented into two distinct layers: a first cap layer with a first thickness and a second cap layer with a second thickness greater than the first thickness. The second cap layer extends over a trench, providing mechanical support and preventing damage during doping while the first cap layer maintains the required narrow bandgap properties for accurate light detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second cap layer is formed beforehand to provide protective cushioning over the trench region during the doping process. This pre-formed protective layer prevents damage to the underlying first cap layer and substrate during subsequent doping operations, thereby improving manufacturing yield.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If a thick cap layer is used to prevent damage during doping, then the durability is improved, but the bandgap becomes too wide reducing detection accuracy

Engineering Contradiction:
Improvedurability during dopingVSAvoidbandgap accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The cap layer is segmented into two distinct layers: a first cap layer with a first thickness and a second cap layer with a second thickness greater than the first thickness. The second cap layer extends over a trench, providing mechanical support and preventing damage during doping while the first cap layer maintains the required narrow bandgap properties for accurate light detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cap layer structure are assigned different thicknesses and materials to serve different functions. The first cap layer region provides narrow bandgap properties for detection accuracy, while the second cap layer region provides enhanced mechanical strength and protection during doping. The trench region provides structural support where the cap layer is thinnest.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If conventional light sensor design is used with thin cap layer, then the bandgap properties are achieved, but leakage current increases

Engineering Contradiction:
Improvebandgap propertiesVSAvoidleakage current
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The cap layer is segmented into two distinct layers: a first cap layer with a first thickness and a second cap layer with a second thickness greater than the first thickness. The second cap layer extends over a trench, providing mechanical support and preventing damage during doping while the first cap layer maintains the required narrow bandgap properties for accurate light detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A trench is formed extending into the substrate beneath the cap layer, removing material that would otherwise create leakage paths. This extracted region isolates the detection area and reduces parasitic leakage current while allowing the cap layer to maintain its narrow bandgap properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The trench double layer heterostructure design enhances the accuracy and durability of light sensors by reducing the risk of damage during doping, minimizing leakage current, and improving performance metrics such as accumulative latency and quantum efficiency.

Implementation Method 1

photons received by the N-type semiconductor generate photocurrent resulting in a voltage at the electrical contact

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10636922B1Trench double layer heterostructure
Publication Date: 2020.04.28 TELEDYNE SCIENTIFIC & IMAGING LLC
  • US10636922B1 patent drawing
  • US10636922B1 patent drawing
  • US10636922B1 patent drawing

AI summary

A light sensor includes an N-type semiconductor. The light sensor further includes a P-type semiconductor stacked on at least a portion of the N-type semiconductor, partially defining a trench extending into the P-type semiconductor, and having a trench portion aligned with the trench and extending farther into the N-type semiconductor than other portions of the P-type semiconductor. The light sensor also includes a passivation layer stacked on and contacting the P-type semiconductor and partially defining the trench that extends through the passivation layer and into the P-type semiconductor. The light sensor further includes an electrical contact stacked on the passivation layer, positioned within the trench, and extending through the passivation layer into the P-type semiconductor such that photons received by the N-type semiconductor generate photocurrent resulting in a voltage at the electrical contact.