Trench Gate Semiconductor Device Electric Field Relaxation Layer

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Solution Overview

Problem

Conventional semiconductor devices with trench gate structures face challenges in enhancing dynamic breakdown voltage due to electric field concentration at the interface between the base and accumulation regions, leading to unsaturated collector current and reduced FBSOA withstand capability.

Innovation Solution

Incorporating an electric-field relaxation layer with a lower doping concentration than the accumulation region, positioned between the base and accumulation regions, to deconcentrate the electric field and improve breakdown voltage, while maintaining a thickness equal to or smaller than the accumulation region to prevent excessive field concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an accumulation region with high doping concentration is provided to reduce ON resistance, then the ON resistance decreases, but electric field concentration occurs at the interface with the base region, reducing dynamic breakdown voltage

Engineering Contradiction:
ImproveON resistanceVSAvoiddynamic breakdown voltage
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

An electric-field relaxation layer with intermediate doping concentration is introduced between the high-doping accumulation region and the base region. This intermediary layer acts as a buffer that prevents direct contact between the high-doping accumulation region and the base region, thereby eliminating the electric field concentration at their interface while maintaining the low ON resistance property of the accumulation region.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The doping concentration parameter is gradually changed from the high doping concentration of the accumulation region to the lower doping concentration of the base region through the electric-field relaxation layer. This gradual parameter transition prevents abrupt changes in electric field distribution, thereby maintaining both low ON resistance and high dynamic breakdown voltage.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the thickness of the accumulation region is increased to improve carrier accumulation, then the carrier accumulation effect improves, but electric field concentration at the interface increases, reducing breakdown voltage

Engineering Contradiction:
Improvecarrier accumulationVSAvoidbreakdown voltage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The electric-field relaxation layer serves as an intermediary between the accumulation region and the base region, allowing the accumulation region to maintain its optimal thickness for carrier accumulation without causing excessive electric field concentration at the interface with the base region.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a trench gate structure is used to improve device performance, then switching characteristics improve, but electric field concentration occurs at the base-accumulation region interface, reducing FBSOA withstand capability

Engineering Contradiction:
Improveswitching characteristicsVSAvoidFBSOA withstand capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The electric-field relaxation layer acts as a mediator in the trench gate structure, positioned between the base region and accumulation region to prevent electric field concentration at their interface, thereby maintaining both good switching characteristics and high FBSOA withstand capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Power

If avalanche current is allowed to occur at high collector-emitter voltages, then the device can operate at higher voltages, but unsaturated collector current occurs and FBSOA withstand capability is reduced

Engineering Contradiction:
Improvecollector-emitter voltageVSAvoidFBSOA withstand capability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The electric-field relaxation layer provides preliminary protection by preventing electric field concentration before avalanche current can occur. By eliminating the condition that leads to avalanche breakdown (electric field concentration at the interface), the device can maintain saturated collector current and high FBSOA withstand capability even at high collector-emitter voltages.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electric-field relaxation layer effectively inhibits avalanche current generation at high collector-emitter voltages, ensuring saturated collector current and improved dynamic breakdown voltage, thus enhancing the FBSOA withstand capability and reducing ON resistance.

Implementation Method 1

an electric-field relaxation layer provided between the accumulation region and the base region... to deconcentrate the electric field and improve breakdown voltage

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS10707300B2Semiconductor device
Publication Date: 2020.07.07 FUJI ELECTRIC CO LTD
  • US10707300B2 patent drawing
  • US10707300B2 patent drawing
  • US10707300B2 patent drawing

AI summary

A semiconductor device having a trench gate structure is provided. A semiconductor device is provided, including: a first-conductivity-type drift region provided in a semiconductor substrate; a first-conductivity-type accumulation region provided above the drift region and having a higher doping concentration than the drift region; a second-conductivity-type base region provided above the accumulation region; and an electric-field relaxation layer provided between the accumulation region and the base region and having a lower doping concentration than the accumulation region. The electric-field relaxation layer may include a first-conductivity-type region including a region having a same doping concentration as the drift region.