Trench Gate Semiconductor Switching Element Field Control

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Solution Overview

Problem

Existing switching elements face challenges in alleviating electric field concentration around the corners of trenches in a long direction, which affects voltage resistance.

Innovation Solution

The switching element incorporates a semiconductor substrate with trenches, a gate insulation layer, and a gate electrode, featuring a bottom region with a low concentration region and a high concentration region, where the high concentration region has a higher impurity concentration than the low concentration region, to control depletion layer expansion and equipotential line distribution, thereby reducing electric field concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a trench structure is provided in the semiconductor substrate, then the switching element can control the depletion layer expansion and improve switching performance, but electric field concentration occurs around the corner of the trench in the long direction, reducing voltage resistance

Engineering Contradiction:
Improveswitching performanceVSAvoidelectric field concentration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The bottom region is divided into a low concentration region at the corner and a high concentration region adjacent to it. This local differentiation of impurity concentration allows the corner area to have different electrical properties than the rest of the bottom region, specifically reducing electric field concentration at the corner while maintaining proper depletion layer control in other areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The impurity concentration parameter is changed spatially within the bottom region. By creating a low concentration region with reduced impurity content at the corner position, the electrical characteristics at that location are modified to reduce electric field concentration, while the high concentration region maintains the necessary depletion layer control.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the bottom region has uniform impurity concentration, then the manufacturing process is simpler, but electric field concentration occurs around the trench corner leading to insulation property deterioration

Engineering Contradiction:
Improvebottom region fabricationVSAvoidinsulation property
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Instead of uniform impurity concentration throughout the bottom region, a local quality approach is taken by creating a low concentration region specifically at the corner position. This localized modification targets the problematic area without requiring complete restructuring of the entire bottom region, balancing manufacturing complexity with reliability improvement.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses electric field concentration around the corners, enhancing voltage resistance and reducing the risk of insulation property deterioration.

Implementation Method 1

When the switching element turns off, a depletion layer expands from an interface between the body region and the drift region. At this occasion, a depletion layer expands from an interface between the bottom region and the drift region as well.

Methodology Applied
Scientific EffectDepletion layer expansion: Electric Field

Implementation Method 2

Due to this, the equipotential lines curve around a corner between the bottom surface of the trench and a side surface thereof. As a result, intervals between the equipotential lines become locally narrow around the corner. Due to this, an electric field concentration occurs around the corner.

Methodology Applied
Scientific EffectElectric field concentration: Electric Field

Data Source

PatentUS10374081B2Semiconductor switching element
Publication Date: 2019.08.06 TOYOTA JIDOSHA KK
  • US10374081B2 patent drawing
  • US10374081B2 patent drawing
  • US10374081B2 patent drawing

AI summary

A trench gate semiconductor switching element is provided. The semiconductor substrate of this element includes a second conductivity type bottom region in contact with the gate insulation layer at a bottom surface of the trench; and a first conductivity type second semiconductor region extending from a position in contact with a lower surface of the body region to a position in contact with a lower surface of the bottom region, and in contact with the gate insulation layer on a lower side of the body region. The bottom region includes a low concentration region in contact with the gate insulation layer in a first range of the bottom surface positioned at an end in a long direction of the trench; and a high concentration region in contact with the gate insulation layer in a second range of the bottom surface adjacent to the first range.