Trench MOSFET Layout With Bridge Trenches for Higher Channel Density
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Solution Overview
Problem
The shielded gate trench power device (SGT MOSFET) requires increased cell density due to its larger size, necessitating a layout design that enhances channel density and reduces on-resistance while maintaining voltage endurance capability.
Innovation Solution
The design incorporates an annular source trench structure, an annular gate trench structure, and a bridge trench structure that connects between adjacent gate trenches, cutting the source trench into arc-shaped sections, thereby increasing gate trench density and ensuring uniform depletion of the drift region for improved voltage endurance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the separated shield gate structure is used to provide design flexibility, then the device can achieve better performance characteristics, but the cell density decreases due to the larger size of the shield gate structure
Solution Approach 1:
The shield gate structure is divided into multiple independent gate trenches arranged in a specific pattern, allowing each gate trench to function separately while collectively providing the shielding effect. This segmentation enables better space utilization and increased cell density compared to a single large shield gate structure.
Solution Approach 2:
The patent transitions from a planar shield gate layout to a three-dimensional trench structure with multiple levels and orientations. The gate trenches are arranged in a pattern that utilizes vertical and lateral dimensions effectively, increasing the functional gate area without proportionally increasing the planar footprint, thus improving cell density.
2Reliability
If the deep trench structure is used to deplete the drift zone with transverse electric field, then the on-resistance decreases, but the device complexity increases
Solution Approach 1:
The deep trench structure is segmented into multiple shallower gate trenches distributed throughout the drift zone. Each trench creates a localized depletion region, and the collective effect of multiple trenches achieves the desired overall depletion of the drift zone. This segmentation simplifies the manufacturing process compared to forming a single extremely deep trench while maintaining the electrical performance benefits.
Solution Approach 2:
Instead of creating one uniform deep trench structure, the patent implements multiple trenches with locally optimized dimensions and spacing. Each trench is positioned to create the appropriate electric field in its local region, allowing the drift zone to be depleted through the combined effect of multiple localized fields rather than requiring a single complex deep structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This layout effectively increases channel density, reduces on-resistance, and enhances voltage endurance capability by distributing the electric field uniformly across the device.
Implementation Method 1
The bridge trench structure is connected between two adjacent gate trench structures, passes through the source trench structure between two adjacent gate trench structures, and cuts the source trench structure into a plurality of arc-shaped source trench sections
Data Source
AI summary
A trench semiconductor power device includes: a substrate of a first dopant type; an epitaxial layer of the first dopant type; a source trench structure that is inside the epitaxial layer and is annular; a gate trench structure that is inside the epitaxial layer and is annular; a bridge trench structure inside the epitaxial layer; a base region of a second dopant type between the source trench structure and the adjacent gate trench structure; a source region of the first dopant type in the base region; a gate metal layer, connected to the gate trench structure; and a source metal layer, connected to the source trench structure and the source region. The bridge trench structure is connected between two adjacent gate trench structures, passes through the source trench structure between two adjacent gate trench structures, and cuts the source trench structure into a plurality of arc-shaped trench sections.


