Trench Semiconductor Source Electrode Layout for Lower Turn-On Loss

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Solution Overview

Problem

Semiconductor trench devices face challenges in improving switching characteristics due to parasitic capacitances, which result in undesired turn-on losses during switching between on- and off-states.

Innovation Solution

The semiconductor device incorporates a plurality of trenches with a gate electrode, a source electrode subdivided into parts with varying conductance per unit length, and an auxiliary electrode, along with resistive coupling between the source electrode and the source contact area, to reduce parasitic capacitances and turn-on losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional trench structure with source electrode is used, then the device structure is simple, but parasitic capacitances cause turn-on losses and poor switching characteristics

Engineering Contradiction:
Improveturn-on lossesVSAvoidtrench structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The source electrode is divided into multiple segments (first source electrode portion, second source electrode portion, third source electrode portion) with different conductances. This segmentation allows each portion to contribute differently to the electrical characteristics, reducing parasitic capacitance effects while maintaining structural organization and avoiding complete redesign of the trench system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the source electrode are assigned different conductance values (first portion has higher conductance, second portion has lower conductance). This local differentiation optimizes the electrical performance by reducing turn-on losses in specific regions while maintaining overall device functionality, without requiring complete structural complexity.

Inventive Principle:
Principle #3Local quality

2Reliability

If the source electrode has uniform conductance, then the manufacturing is simple, but turn-on voltage tails occur due to parasitic capacitances

Engineering Contradiction:
Improveswitching characteristicsVSAvoidelectrode fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The source electrode is designed with spatially varying conductance properties - the first portion has higher conductance while the second portion has lower conductance. This local quality differentiation suppresses turn-on voltage tails and improves switching characteristics without requiring completely complex fabrication processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The conductance parameter of the source electrode is varied across different portions rather than maintaining uniform conductance. By changing this electrical parameter locally, the device achieves better switching characteristics and reduced parasitic capacitance effects while keeping the overall structure manufacturable.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the source electrode is directly connected to the source contact area, then the electrical connection is simple, but the shielding effect of trenches causes poor switching behavior

Engineering Contradiction:
Improveturn-on lossesVSAvoidelectrical connection structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The electrical connection between source electrode and source contact area is segmented into multiple portions with different conductances. This segmentation reduces the shielding effect of trenches and minimizes turn-on losses while maintaining a structured but not overly complex connection architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The source electrode portions act as intermediaries between the source contact area and the active device regions. By using multiple portions with different conductances, the system mediates the electrical connection to reduce parasitic capacitance effects and improve switching behavior without direct simple connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses turn-on voltage tails, reducing turn-on losses and enhancing switching characteristics by introducing a resistive coupling that mitigates the shielding effect of the trenches.

Implementation Method 1

The source wiring line and the auxiliary electrode are electrically connected in series between the source contact area and the source electrode

Methodology Applied
Scientific EffectResistive coupling: Electrical Resistance

Implementation Method 2

parasitic capacitances have an impact on the overall switching behavior of the device

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS20240413229A1Semiconductor device having first trenches with a gate electrode and second trenches with a source electrode
Publication Date: 2024.12.12 INFINEON TECHNOLOGIES AG
  • US20240413229A1 patent drawing
  • US20240413229A1 patent drawing
  • US20240413229A1 patent drawing

AI summary

A semiconductor device is proposed. The semiconductor device includes trenches extending into a semiconductor body from a first main surface. A first group of the trenches includes a gate electrode. A second group of the trenches includes a source electrode, the source electrode being subdivided into at least a first part and a second part. A conductance per unit length of the first part along a longitudinal direction of the source electrode is smaller than a conductance per unit length of the second part along the longitudinal direction of the source electrode, the second part being electrically coupled to a source contact area via the first part. A mesa region bounded by a trench of the first group and a trench of the second group includes a source region electrically connected to the source contact area.