Tri-Axial Magnetic Field Sensing Using Inclined Magnetoresistance Bridges

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Solution Overview

Problem

Conventional magnetic field sensing technologies for portable devices require complex manufacturing processes and multiple wafers to achieve tri-axial sensing, leading to increased size and cost, with sensitivity differences between axes causing confusion when the device is rotated.

Innovation Solution

A magnetic field sensing apparatus with a simplified structure and smaller size, utilizing a substrate with inclined surfaces and switching circuit to connect magnetoresistance sensors forming Wheatstone bridges, allowing for tri-axial sensing with fewer sensors and a more efficient framework.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If composite sensing elements (GMR/TMR multilayer film structure and Hall element) are used to accomplish tri-axial sensing, then tri-axial sensing capability is achieved, but sensing precision becomes inconsistent across different axes due to different sensing sensitivities

Engineering Contradiction:
Improvetri-axial sensing capabilityVSAvoidsensing precision consistency
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent uses three identical magnetoresistance sensing units with the same structure and sensing mechanism, ensuring homogeneous sensing characteristics across all three axes. This eliminates the precision inconsistency problem that occurs when mixing different sensing element types (GMR/TMR and Hall elements) as mentioned in the background art.

Inventive Principle:
Principle #33Homogeneity

2Adaptability or versatility

If two or more wafers are used to manufacture multi-axial magnetic field sensing module, then multi-axial sensing is achieved, but manufacturing complexity increases and cost rises

Engineering Contradiction:
Improvemulti-axial sensing capabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates three magnetoresistance sensing units and switching circuits onto a single wafer, merging multiple sensing functions into one integrated structure. This eliminates the need for multiple separate wafers and complex assembly processes, directly reducing manufacturing complexity and cost while maintaining tri-axial sensing capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensing units are designed with multi-functionality, where each unit can sense magnetic fields in different orientations depending on its inclination angle. The switching circuit enables these units to be configured for different sensing axes, allowing a single wafer to perform multi-axial sensing that previously required multiple specialized wafers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If two or more wafers are used to manufacture multi-axial magnetic field sensing module, then multi-axial sensing is achieved, but device size increases

Engineering Contradiction:
Improvemulti-axial sensing capabilityVSAvoidsensing module size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

By merging three sensing units and switching circuits onto a single wafer, the patent dramatically reduces the overall device volume compared to using multiple separate wafers. The integrated layout allows compact arrangement of all sensing elements and interconnections within a single substrate, minimizing the module's physical footprint.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested arrangement where three magnetoresistance sensing units are positioned at different inclination angles on the same wafer substrate. This nesting approach allows multiple sensing functions to coexist in a compact, space-efficient manner, with each unit utilizing the same physical substrate rather than requiring separate volumetric space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate tri-axial magnetic field sensing with a reduced number of sensors, simplifying the framework and minimizing size, while maintaining sensitivity across different axes, thus addressing the complexity and cost issues of conventional methods.

Implementation Method 1

The first magnetic field sensing unit includes a plurality of magnetoresistance sensors connected to form a Wheatstone full bridge and disposed on the surface and is configured to sense a magnetic field component in a first direction

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Implementation Method 2

a plurality of magnetoresistance sensors connected to form a Wheatstone full bridge

Methodology Applied
Scientific EffectWheatstone bridge: Wheatstone Bridge

Data Source

PatentUS9970997B2Magnetic field sensing apparatus and magnetic field sensing module
Publication Date: 2018.05.15 ISENTEK INC
  • US9970997B2 patent drawing
  • US9970997B2 patent drawing
  • US9970997B2 patent drawing

AI summary

A magnetic field sensing apparatus including a substrate, first, second, and third magnetic field sensing units, and a switching circuit is provided. The substrate has a surface, and has a first inclined surface and a second inclined surface. The first magnetic field sensing unit includes a plurality of magnetoresistance sensors connected together to form a Wheatstone full bridge and disposed on the surface. The second magnetic field sensing unit includes a plurality of magnetoresistance sensors connected together to form a Wheatstone half bridge and disposed on the first inclined surface. The third magnetic field sensing unit includes a plurality of magnetoresistance sensors connected together to form a Wheatstone half bridge and disposed on the second inclined surface. The switching circuit electrically connects the second magnetic field sensing unit and the third magnetic field sensing unit. A magnetic field sensing module is also provided.