Analog Triac Firing Circuit With Voltage-Based Gate Control

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Solution Overview

Problem

Triac devices in electrical appliances consume excessive power due to inefficient switching configurations, particularly when the controller is unaware of the triac's readiness status.

Innovation Solution

An analog switching circuit monitors the absolute voltage across a triac and activates or deactivates its gate based on predetermined voltage thresholds, preventing unnecessary power consumption by ensuring the triac is only triggered when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the controller continuously triggers the triac without checking its status, then the motor can be powered on demand, but excessive power is consumed due to unnecessary triggering attempts

Engineering Contradiction:
Improvemotor power availabilityVSAvoidtriac power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements a feedback mechanism where the controller monitors the voltage across the triac terminals to determine its conduction state. By reading the voltage level (near-zero when conducting, higher when blocking), the controller receives real-time status information and adjusts its triggering strategy accordingly, avoiding unnecessary gate pulses when the triac is already conducting.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The triac's own voltage characteristics are utilized to provide self-diagnosis information. The natural voltage drop across the triac during conduction serves as an inherent status indicator, eliminating the need for separate sensing components. The system leverages the triac's operational physics to generate its own feedback signal.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If the controller monitors the triac status to reduce power consumption, then energy efficiency improves, but the system complexity increases due to additional monitoring requirements

Engineering Contradiction:
Improvetriac power wasteVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a simple voltage-detection intermediary circuit that bridges the triac status and controller decision-making. This intermediary consists of basic voltage division and threshold comparison elements that translate the triac's voltage state into a readable signal for the controller, adding minimal complexity while enabling intelligent control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system monitors changes in voltage parameters across the triac to determine its state. By tracking voltage threshold crossings (from high to near-zero or vice versa), the controller detects triac status transitions without requiring complex communication protocols or additional sensors, keeping the monitoring mechanism simple and efficient.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the triac is triggered near zero voltage conditions, then smooth motor operation is achieved, but power switching reliability decreases due to unstable triggering

Engineering Contradiction:
Improvemotor operation stabilityVSAvoidtriac switching reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent implements preliminary voltage threshold checking before issuing trigger pulses. The controller verifies that the voltage conditions are favorable for reliable triac activation, and only triggers when the voltage is within an optimal range. This preliminary verification prevents unreliable triggering attempts that would occur near zero-voltage conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts its triggering strategy based on real-time voltage conditions. Rather than using fixed triggering intervals or commands, the controller modulates the timing and issuance of trigger pulses according to the instantaneous voltage state, optimizing both reliability and operational smoothness by adapting to changing electrical conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12278578B2Analog dynamic triac firing circuit
Publication Date: 2025.04.15 WHIRLPOOL CORP
  • US12278578B2 patent drawing
  • US12278578B2 patent drawing
  • US12278578B2 patent drawing

AI summary

A method of regulating a motor, including monitoring an absolute voltage value across an anode and a cathode of a triode via an analog switching circuit, the triode being configured to facilitate power a motor, activating a gate of the triode via the circuit in response to the absolute voltage value being greater than a predetermined threshold, and deactivating the gate of the triode via a switching circuit in response to the absolute voltage value being less than the predetermined threshold.