TRIAC Isolation Circuit for Appliance Insulation Failure Protection

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Solution Overview

Problem

Existing protection methods against electric shocks in electrical appliances, such as grounding and earthing, are costly, difficult to maintain, and unreliable, and do not adequately address insulation failures, which can lead to fatal shocks due to increased voltage and current surges.

Innovation Solution

An apparatus comprising a TRIAC connected in parallel to an electrical appliance with isolating means in the phase and neutral lines, which triggers to isolate the appliance from the power source upon insulation failure, disconnecting it to prevent electric shocks without the need for grounding or earthing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If grounding and earthing systems are implemented for protection against electric shock, then user safety is improved, but system complexity and maintenance difficulty increase

Engineering Contradiction:
Improveuser safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the protective function from the complex grounding system and implements it through a simple parallel-connected protective circuit with fuse and neon bulb that operates independently of earthing requirements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a neon bulb as an intermediary indicator element that visually signals insulation failure conditions, mediating between the electrical fault and user awareness without requiring complex monitoring systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If low resistance earthing is maintained, then protection effectiveness is improved, but heavy current flow during insulation failure increases fire hazard

Engineering Contradiction:
Improveprotection effectivenessVSAvoidfire hazard
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary protective action by connecting a fuse in parallel with the appliance before insulation failure occurs, so that when failure happens, the fuse immediately blows to prevent heavy current flow and fire hazards

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the potentially harmful parallel connection configuration into a beneficial protective mechanism where the parallel fuse circuit becomes advantageous during insulation failure, automatically isolating the fault

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If high resistance earthing is used, then system simplicity is improved, but voltage during insulation failure reaches rated value causing fatal shock

Engineering Contradiction:
Improvesystem simplicityVSAvoidfatal electric shock
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the voltage limitation function from the earthing system and implements it through a simple parallel fuse connection that automatically limits voltage during insulation failure without requiring high resistance earthing

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If grounding systems are implemented, then protection coverage is improved, but cost and installation difficulty increase

Engineering Contradiction:
Improveprotection coverageVSAvoidinstallation difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the essential protective function from complex grounding systems and implements it through a simple parallel-connected fuse and neon bulb circuit that can be installed without earthing infrastructure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a universal protective circuit that works for both earthing and non-earthing appliances, making it broadly applicable without requiring site-specific grounding installations

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively protects users from electric shocks by isolating the appliance from the power source within milliseconds, providing reliable protection against insulation failures in single-phase and three-phase loads, and reducing the risk of fire hazards.

Implementation Method 1

The TRIAC conducts and provides a low-resistance path between the phase line and the neutral line upon being triggered

Methodology Applied
Scientific EffectTRIAC conduction:

Implementation Method 2

causing the first and second isolating means to blow out and thereby electrically isolate the appliance from the AC power source

Methodology Applied
Scientific EffectElectrical isolation:

Data Source

PatentUS12068595B2Apparatus for protection against insulation failure
Publication Date: 2024.08.20 BALA IND & ENTERTAINMENT PTE LTD
  • US12068595B2 patent drawing
  • US12068595B2 patent drawing
  • US12068595B2 patent drawing

AI summary

The present disclosure envisages an apparatus for providing protection against an insulation failure in an electrical appliance. A first isolating means is connected in phase line of the AC power source. A second isolating means is connected in the neutral line. At least one TRIAC, having two main terminals and one gate terminal, is connected in parallel to appliance. First main terminal is connected to the phase line between first isolating means and electrical appliance, and second main terminal is connected to the neutral line between second isolating means and electrical appliance. The gate terminal is connected to the body of electrical appliance. In the event of insulation failure, the TRIAC, upon being triggered, blows out the first and second isolating means and thereby electrically isolates the appliance from the AC power source.