Modular Trial Implant Coupling Without Tissue-Trapping Protrusions

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Solution Overview

Problem

Existing modular trial implant systems face issues with tissue trapping and complex geometries that complicate handling and cleaning, particularly due to protrusions and perforations that can displace soft tissue and require manual pre-cleaning.

Innovation Solution

A modular trial implant system with a receiving sleeve that lacks cuts and perforations, featuring a continuous insertion port rim and locking elements designed to minimize tissue interaction, allowing for machine cleaning and acoustic feedback during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protrusions (fingers) are provided in the trial implant components for coupling, then the components can be connected and locked, but soft tissue can become trapped and pulled or displaced during insertion and removal

Engineering Contradiction:
Improvecoupling reliabilityVSAvoidtissue displacement
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful protruding fingers that cause tissue entrapment are completely removed from the design. Instead, the patent uses a smooth conical receptacle with internal locking mechanisms that engage behind the connecting cone, eliminating the need for external fingers that can snag soft tissue during insertion and removal.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The locking mechanism is inverted from external fingers protruding outward to internal locking elements positioned inside the conical receptacle. The locking elements engage behind the connecting cone from the inside, reversing the traditional approach and eliminating tissue entrapment hazards.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If complex geometries with fingers and spaces are used, then coupling is achieved, but cleaning becomes difficult and requires manual pre-cleaning

Engineering Contradiction:
Improvecoupling functionVSAvoidcleaning ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The complex geometries with spaces between fingers are completely removed. The patent employs a smooth conical receptacle surface without protrusions or recesses that could trap tissue or fluids, allowing for simple and effective machine cleaning followed by steam sterilization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

While not using porous materials literally, the design principle aligns with creating surfaces that do not trap contaminants. The smooth, continuous conical surface allows cleaning solutions to flow freely without becoming trapped in crevices, enabling effective automated cleaning processes.

Inventive Principle:
Principle #31Porous materials

3Adaptability or versatility

If multiple locking elements are provided at different positions, then connecting cones of different lengths can be engaged, but the structure becomes more complex with potential tissue trapping

Engineering Contradiction:
Improvecompatibility with different cone lengthsVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into multiple locking elements positioned at different heights within the conical receptacle. Each locking element can engage with connecting cones of different lengths independently, allowing the same receptacle to accommodate various cone sizes without increasing external complexity or tissue entrapment risk.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking elements are nested within the conical receptacle structure, with each locking element positioned at different axial levels. This nested arrangement allows multiple locking positions to be integrated within the single conical geometry, providing versatility for different cone lengths while maintaining a simple external profile.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP4385462B1Modular trial implant system
Publication Date: 2026.04.01 AESCULAP AG
  • EP4385462B1 patent drawingFigure 1
  • EP4385462B1 patent drawingFigure 2
  • EP4385462B1 patent drawingFigure 3

AI summary

The invention relates to a modular trial implant system (12) comprising at least one first trial implant part (10) configured for detachable connection with at least one second trial implant part (14, 16) and/or an implant part for forming at least one first trial joint implant part (18, 20), wherein the at least one first trial implant part (10) comprises a conical receptacle (22) for receiving a connecting cone (24, 26) of the at least one second trial implant part (14, 16) or of the at least one implant part, wherein the conical receptacle (22) defines an implant longitudinal axis (28), wherein the at least one first trial implant part (10) comprises at least two mutually associated first locking elements (76) and at least two mutually associated second locking elements (78).wherein the at least two first locking elements (76) on the one hand and the at least two second locking elements (78) on the other hand are arranged or designed axially offset in the cone receptacle (22) with respect to the longitudinal axis (28) of the implant for locking engagement of connecting cones (24, 26) of different lengths of second trial implant parts (14, 16) or implant parts, characterized in that the at least one first trial implant part (10) comprises a receiving sleeve (36) defining the cone receptacle (22), that the receiving sleeve (36) comprises a sleeve wall (38) surrounding the longitudinal axis (28) of the implant and limiting the cone receptacle (22), and that the sleeve wall (38) is designed without cuts and/or perforations at least in a first region (96) between the at least two first locking elements (78) and at least in a second region (98) between the at least two second locking elements (78).