Patient-Specific Trial Repositioning Block for Knee Arthroplasty

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Solution Overview

Problem

Current knee arthroplasty techniques fail to accurately consider ligament conditions during surgery, leading to longer operation times and potential bone loss, as they rely on bony landmarks without real-time monitoring of soft tissue and ligament tension.

Innovation Solution

A patient-specific trial repositioning block that allows for intraoperative assessment and correction of soft tissue and ligament conditions, combining the advantages of 'tibia first' and 'femur first' philosophies, enabling precise planning and execution of knee endoprosthesis implantation with reduced operation time and improved stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional bone-referenced techniques are used, then bony landmarks can be easily identified, but ligament conditions cannot be accurately assessed intraoperatively

Engineering Contradiction:
Improveligament tension assessmentVSAvoidsurgical procedure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Patient-specific cutting blocks are manufactured before surgery based on preoperative CT or MRI data and 3D modeling. The blocks incorporate patient-specific anatomical surface geometry, allowing precise positioning on the femur that automatically accounts for individual ligament conditions, eliminating the need for intraoperative ligament assessment while maintaining measurement precision

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patient-specific cutting block serves as an intermediary device that translates preoperative planning data into intraoperative guidance. The block's patient-specific proximal reference region acts as a mediator between the surgeon's bone cuts and the final prosthesis positioning, ensuring that ligament conditions are automatically accounted for through the preconfigured reference geometry

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If trial repositioning is performed without patient-specific blocks, then standard instruments can be used, but operation time increases and bone loss occurs

Engineering Contradiction:
Improveoperation timeVSAvoidbone loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

All positioning and measurement calculations are performed in advance during preoperative 3D planning. The patient-specific cutting block is manufactured with pre-configured reference surfaces and geometric features that directly indicate the optimal bone cut positions, eliminating the need for time-consuming intraoperative trial repositioning and subsequent bone removal

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the mechanical trial-and-error approach of conventional trial repositioning with a pre-calculated, patient-specific mechanical guide. The cutting block's geometry is derived from 3D models and replaces the need for iterative mechanical adjustments during surgery, significantly reducing operation time and preventing unnecessary bone loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If conventional cutting blocks are used, then standardization is maintained, but precision in defining cutting planes is reduced

Engineering Contradiction:
Improvecutting plane definitionVSAvoidpatient-specific adaptation
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The cutting block features a patient-specific proximal reference region that is uniquely adapted to the individual patient's femoral anatomy, while other portions of the block may use standardized features. This local customization ensures precise cutting plane definition specific to each patient's geometry without requiring complete customization of the entire device

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optimal cutting plane geometry is calculated in advance during preoperative 3D planning based on patient-specific anatomical data. The patient-specific cutting block is manufactured with these pre-determined geometric features, ensuring manufacturing precision is achieved through digital planning rather than intraoperative adjustment

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10624654B2Patient-specific trial repositioning block
Publication Date: 2020.04.21 MICROPORT ORTHOPEDICS INC
  • US10624654B2 patent drawing
  • US10624654B2 patent drawing
  • US10624654B2 patent drawing

AI summary

A patient specific trial repositioning block is disclosed which extends the know operating technique using patient-specific cutting blocks by virtue of the fact that the soft-tissue situation or ligament tension conditions can be checked and corrected intraoperatively. The trial repositioning block can be dimensioned according to the tibia structure and femur structure. During use of the trial positioning block in an operation, the block can bring the femur to lie in a planned corrected end position on the tibia. Trial repositioning can be performed after the sectioning of the tibia, and the operator, after sectioning of the tibia, can already have an accurate picture of the end result of the operation.