Triangular Polyhedron Gearbox for Compact Gas Turbine Engine
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Solution Overview
Problem
Existing gas turbine engine gearbox configurations are inefficient in terms of space utilization and require multiple dissimilar components, making them bulky and costly to maintain.
Innovation Solution
A triangular polyhedron-shaped gearbox configuration with interconnected housings and divergent auxiliary gear drives, allowing for a compact design with adjustable mounting surfaces and bevel gears to accommodate accessory drive components, reducing the need for multiple components and enhancing maintenance accessibility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If a compact gearbox configuration is used to fit within the space between the core nacelle and engine core, then space utilization is improved, but the complexity of accommodating multiple accessory drive components worsens
Solution Approach 1:
The gearbox is divided into multiple modular housing segments (first housing portion, second housing portion, third housing portion) that can be independently configured. Each housing portion can accommodate different accessory drive components, allowing the compact gearbox to be customized for specific space constraints while maintaining a manageable structural complexity through standardized modular interfaces.
Solution Approach 2:
The patent employs a three-dimensional triangular polyhedron configuration with housing portions arranged at different spatial orientations. The first, second, and third housing portions are positioned to form a triangular arrangement with divergent auxiliary gear drives projecting in different directions, effectively utilizing three-dimensional space between the core nacelle and engine core to accommodate multiple accessory drives without increasing overall footprint.
2Adaptability or versatility
If multiple dissimilar components are used to accommodate different accessory drives, then adaptability is improved, but inventory of spare parts and maintenance costs worsen
Solution Approach 1:
The gearbox housing is designed with universal mounting surfaces and standardized auxiliary gear drive interfaces that can accommodate multiple types of accessory drive components. The first, second, and third housing portions provide standardized mounting locations that can accept various accessory drives (such as generator drives, pump drives, or compressor drives) using common connection mechanisms, thereby reducing the need for multiple dissimilar specialized components.
Solution Approach 2:
The gearbox incorporates adjustable and reconfigurable mounting surfaces on the housing portions that can be adapted to different accessory drive configurations. The modular housing design allows for reconfiguration of the auxiliary gear drives and mounting positions to accommodate different accessory requirements, providing dynamic adaptability while maintaining standardized interfaces that reduce spare parts inventory.
3Stability of the object's composition
If accessory drive components are mounted on fixed housing surfaces, then structural stability is improved, but maintenance accessibility and adjustability worsen
Solution Approach 1:
The housing is segmented into multiple removable portions (first housing portion, second housing portion, third housing portion) that can be independently accessed and removed. This segmentation maintains the structural stability of the overall gearbox while providing easy access to the auxiliary gear drives and accessory components for maintenance and adjustment, as each housing portion can be separately opened or removed without disassembling the entire structure.
Solution Approach 2:
The housing incorporates adjustable mounting surfaces and reconfigurable support structures that allow accessory drive components to be mounted, adjusted, and secured at optimal positions. The dynamic adjustment capability enables maintenance personnel to access and adjust components more easily while maintaining stable mounting during operation, resolving the contradiction between fixed stability and operational accessibility.
Data Source
AI summary
A gas turbine engine assembly comprising, a gearbox including a first housing that includes a first auxiliary gear drive on a first portion thereof, a second housing that includes a second auxiliary gear drive on a second portion thereof, and a third housing that includes a third auxiliary gear drive on a third portion thereof, the housings being interconnected so that the first portion of the first housing, the second portion of the second housing and the third portion of the third housing form a substantially triangular polyhedron shape, with the second portion of the second housing disposed between the first portion of the first housing and the third portion of the third housing. The first auxiliary gear drive, the second auxiliary gear drive and the third auxiliary gear drive project outwardly in mutually divergent directions.


