Triangular Induction Coils for Flexible Heating Zones

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Solution Overview

Problem

Conventional induction cooking hobs are limited in accommodating cooking pots and pans of different shapes and sizes due to fixed induction coil arrangements, often resulting in cold areas and complex generator systems for full surface induction systems.

Innovation Solution

The use of triangular induction coils, which can be arranged flexibly to form various heating areas, allowing for the accommodation of pots and pans of different shapes and sizes by activating single or combinations of coils, minimizing cold areas and reducing the number of induction coils and generators needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional induction coils are arranged in a predetermined scheme with standardized shapes, then the generator system is simpler, but cold areas appear between the coils and cooking vessels of different shapes and sizes cannot be accommodated effectively

Engineering Contradiction:
Improveaccommodation of different cooking vessel shapes and sizesVSAvoidgenerator system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cooking surface is divided into multiple triangular induction coil zones that can be independently controlled. Each triangular coil acts as an independent heating zone, allowing flexible combination to match different cooking vessel sizes and shapes, thereby eliminating cold areas while maintaining a manageable number of generators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically activates specific triangular induction coils based on the detected position and size of the cooking vessel. This dynamic control allows the heating zones to be adaptively configured to match any vessel shape or size, providing versatility without requiring a fixed predetermined arrangement of coils.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If a high number of small round induction coils are used to form full surface induction systems without cold areas, then cold areas are eliminated, but a very complex generator system is required

Engineering Contradiction:
Improvecold areas on cooking surfaceVSAvoidnumber of induction coils and generators
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of using many small round coils, the system segments the cooking surface into a smaller number of triangular zones. These triangular segments can be combined in different patterns to cover the entire surface, reducing the total number of coils and generators while eliminating cold areas through flexible configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each triangular induction coil is designed to serve multiple functions: it can operate independently for small vessels, combine with adjacent triangles for medium vessels, or form part of larger configurations for big vessels. This multi-functionality reduces the need for numerous specialized coils, simplifying the generator system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If standardized shapes of induction coils are used, then manufacturing is simpler, but the base area of cooking pots and pans cannot be substantially superimposable with the area of the corresponding induction coil

Engineering Contradiction:
Improveinduction coil productionVSAvoidmatch between coil area and vessel base area
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system dynamically configures which triangular induction coils are activated based on the detected vessel position and dimensions. This dynamic adaptation allows the effective heating area to precisely match the vessel base area, achieving substantial superimposition without requiring custom-shaped coils for each vessel type.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Each triangular induction coil is designed with uniform properties for ease of manufacture, but the system applies local quality control by selectively activating specific triangles based on the vessel's position. This allows standardized coils to achieve customized heating patterns that precisely match different vessel base areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient heat distribution across a range of vessel sizes and shapes, minimizing cold areas and reducing production costs by allowing for a simpler generator system and flexible coil arrangements, while maintaining effective heat coverage.

Implementation Method 1

induction cooking hob including a number of induction coils (12)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

induction coils shaped as triangular discs

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 3

efficient heat distribution across a range of vessel sizes and shapes

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10555382B2Induction cooking hob including a number of induction coils
Publication Date: 2020.02.04 ELECTROLUX APPLIANCES
  • US10555382B2 patent drawing
  • US10555382B2 patent drawing
  • US10555382B2 patent drawing

AI summary

The present invention relates to an induction cooking hob (10) including a number of induction coils (12). Said induction coils (12) are arranged on the induction cooking hob (10) according to a predetermined scheme. At least a portion of the induction cooking hob (10) is covered by the induction coils (12). At least one heating area is formed on the induction cooking hob (10) by activating a single induction coil (12) or a combination of adjacent induction coils (12). At least a portion of the induction hob (12) includes induction coils (12) shaped as triangular discs.