Triangular Interconnect Layout for Uniform Current Distribution

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Solution Overview

Problem

Conventional back-end-of-line interconnect structures in semiconductor devices experience non-uniform current distribution and increased resistance as the device area increases, particularly in large-area devices with multiple active regions, leading to inefficiencies in field-effect transistors.

Innovation Solution

The implementation of a triangular-shaped layout for interconnects of varying lengths over active device regions, which improves current distribution and reduces resistance without increasing chip area, achieved through a combination of metallization levels and damascene processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If equal-length interconnects are used in conventional BEOL structures, then the layout is simple and easy to manufacture, but the current distribution becomes non-uniform and resistance increases as device area increases

Engineering Contradiction:
Improvecurrent distribution uniformityVSAvoidinterconnect layout complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interconnect structure is segmented into multiple fingers of different lengths (first through fourth fingers) instead of using a single equal-length interconnect. This segmentation allows each finger to carry a portion of the current, distributing the current more uniformly across the large-area device while maintaining manufacturability through standard photolithography patterning processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interconnect fingers are designed with asymmetric lengths where the first and second fingers have a first length and the third and fourth fingers have a second length that is longer than the first length. This asymmetric design compensates for the non-uniform current distribution that would occur with equal-length fingers, ensuring more uniform current density across the entire device area.

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If device area is increased to accommodate more active device regions, then the device functionality is improved, but the resistance of interconnects increases and current distribution becomes non-uniform

Engineering Contradiction:
Improvedevice areaVSAvoidcurrent distribution uniformity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

Different portions of the interconnect structure have different lengths tailored to their specific locations. The longer fingers (third and fourth) are positioned to reach farther active device regions, while the shorter fingers (first and second) serve closer regions. This local optimization ensures that current is distributed uniformly across the entire large-area device, maintaining reliability despite the increased device area.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If equal-length interconnects are used, then the manufacturing process is simpler, but the electrical resistance increases with increasing device area

Engineering Contradiction:
Improveinterconnect fabrication simplicityVSAvoidelectrical resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The interconnect is divided into multiple parallel fingers of varying lengths that can all be formed in a single photolithography and metallization step. This segmentation approach maintains ease of manufacture by using standard fabrication processes while reducing the effective resistance through multiple parallel current paths, as the total resistance is reduced when current can flow through multiple fingers simultaneously.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11088075B2Layout structures with multiple fingers of multiple lengths
Publication Date: 2021.08.10 GLOBALFOUNDRIES US INC
  • US11088075B2 patent drawing
  • US11088075B2 patent drawing
  • US11088075B2 patent drawing

AI summary

Back-end-of-line layout structures and methods of forming a back-end-of-line layout structure. A metallization level includes a plurality of interconnects positioned over a plurality of active device regions. The plurality of interconnects have a triangular-shaped layout and a plurality of lengths within the triangular-shaped layout.