Triangular Prism Light Sources for LCD Backlight Thermal Management

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Solution Overview

Problem

Conventional light source modules for liquid crystal display devices face challenges with efficiency and heat dissipation, particularly as temperature increases, leading to reduced emission efficiency and lifespan.

Innovation Solution

A light source module featuring light sources packaged in a printed circuit board with a triangular prism shape and an encapsulation film of matching shape, along with an under fill material for improved heat dissipation and reduced total reflection, enhancing emission efficiency and luminous flux.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If light sources are arranged in conventional packages, then the structure is simple to manufacture, but heat dissipation efficiency is poor and emission efficiency decreases as temperature increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidemission efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs asymmetric heat dissipation structures including heat dissipation fins with varying heights and angles, and a heat dissipation chamber with non-uniform geometry. This asymmetric design optimizes heat flow paths and enhances convective heat transfer, allowing efficient heat dissipation while maintaining manufacturing feasibility through standard molding processes.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from conventional two-dimensional light source arrangement to a three-dimensional packaging structure with vertical heat dissipation fins and multi-layered heat dissipation chambers. This dimensional expansion increases heat dissipation surface area and creates optimized thermal pathways without significantly increasing the horizontal footprint, thereby maintaining ease of manufacture while improving thermal performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If conventional packaging structures are used, then device complexity is low, but total reflection occurs reducing light emission efficiency

Engineering Contradiction:
Improvepackaging structure complexityVSAvoidlight emission efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces an encapsulation film as an intermediary between the light source and the external environment. This film serves multiple functions: it protects the light source, manages heat transfer, and optimizes light extraction by reducing total internal reflection through controlled refraction, thereby improving emission efficiency without requiring complex packaging modifications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies optical parameters by using an encapsulation film with specific refractive index properties and by designing heat dissipation structures with optimized geometric parameters. These parameter changes reduce total reflection at interfaces and improve light extraction efficiency while maintaining relatively simple packaging structures.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If heat dissipation is not optimized, then the structure remains simple, but lifespan is reduced due to high temperature operation

Engineering Contradiction:
Improvestructural simplicityVSAvoidlifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent segments the heat dissipation function into distinct components: heat dissipation fins for convective cooling, heat dissipation chambers for thermal management, and encapsulation film for protective barrier. This segmentation allows each component to be optimized for its specific function while maintaining overall structural simplicity and enabling modular manufacturing approaches.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent converts the harmful effect of heat generation into a beneficial thermal management system. The heat dissipation fins and chambers are designed to utilize natural convection and radiation, turning the waste heat into a controlled thermal flow that extends component lifespan. The encapsulation film also transforms thermal stress into a protective mechanism by managing thermal expansion and contraction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases light emission efficiency, improves power consumption, and extends the lifespan of the light source module, backlight unit, and liquid crystal display device by minimizing total reflection and enhancing heat dissipation.

Implementation Method 1

minimizing total reflection and enhancing heat dissipation

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

enhancing heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS10454004B2Light source module, backlight unit and liquid crystal display device including the same
Publication Date: 2019.10.22 LG DISPLAY CO LTD
  • US10454004B2 patent drawing
  • US10454004B2 patent drawing
  • US10454004B2 patent drawing

AI summary

A light source module having high efficiency and high heat dissipation characteristics and a backlight unit and a liquid crystal display device including the same are disclosed. The light source module comprises light sources packaged in a printed circuit board, and an encapsulation film surrounding the light sources, wherein the light sources have a triangular prism shape.