Triangular Prism Optical Film for TFT-LCD Viewing Angle

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Solution Overview

Problem

Conventional TFT-LCD devices suffer from limited viewing angles, resulting in reduced brightness and severe color shift when viewed from the side, making it difficult to maintain image quality as the device size increases and more users share the screen.

Innovation Solution

A viewing angle enhancement film with a prism layer and substrate, made of transparent materials, featuring triangular prisms arranged to refract light and reduce moiré patterns, is integrated into the TFT-LCD device, enhancing light transmission and display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional TFT-LCD devices use standard polarizer and liquid crystal layers, then the device structure remains simple and manufacturing cost is low, but the viewing angle is limited and brightness drops significantly when viewed from angles greater than 100 degrees

Engineering Contradiction:
ImprovebrightnessVSAvoidviewing angle
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a prism layer with three-dimensional triangular prism structures on top of the conventional two-layer LCD structure. These prisms refract light in multiple directions, transforming the single-direction light output into multi-directional light distribution, thereby expanding the viewing angle while maintaining brightness across different viewing angles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the viewing angle is increased to allow multiple users to share the screen, then more people can view the display simultaneously, but color shift becomes more severe and image quality deteriorates

Engineering Contradiction:
Improveviewing angleVSAvoidcolor accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The prism layer is strategically positioned only at specific locations where color shift is most problematic, rather than uniformly across the entire display. This localized approach corrects color accuracy issues in critical viewing zones while maintaining overall color fidelity, preventing severe color shift even at expanded viewing angles.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If a prism layer is added to enhance viewing angle, then light is refracted and viewing angle is enlarged, but the device structure becomes more complex and manufacturing difficulty increases

Engineering Contradiction:
Improveviewing angleVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a thin-film prism layer that can be directly laminated onto the existing LCD structure. This thin-film approach adds the necessary optical functionality without requiring substantial structural modifications or complex assembly processes, thereby enlarging viewing angle while minimizing increases in device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

4Adaptability or versatility

If the prism layer is made with larger triangular prisms to enhance light refraction, then viewing angle is improved, but material consumption increases and production cost rises

Engineering Contradiction:
Improveviewing angleVSAvoidmaterial consumption
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent uses a moderate density of triangular prisms with optimized dimensions rather than maximizing prism size or density. This partial action approach provides sufficient light refraction to achieve the desired viewing angle enhancement while consuming minimal material, thereby balancing performance improvement with material efficiency and cost control.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enlarges viewing angles, reduces moiré patterns, and improves image quality by maintaining brightness and color accuracy even when viewed from the side, while minimizing production costs and material consumption.

Implementation Method 1

A plurality of separate triangular prisms are configured along the light incident face of the prism layer

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9897843B2Optical film for enlarging viewing angle and TFT-LCD device including the same
Publication Date: 2018.02.20 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US9897843B2 patent drawing
  • US9897843B2 patent drawing
  • US9897843B2 patent drawing

AI summary

The viewing angle enhancement film contains a substrate and a prism layer fixedly attached to the substrate. A light emission face of the prism layer contacts a light incident face of the substrate. The prism layer and the substrate are both made of transparent materials. Multiple separate triangular prisms are configured along a light incident face of the prism layer with a flat face between neighboring triangular prisms. The TFT-LCD device contains a first polarizer film, a LCD panel, a color filter film, a second polarizer film, and a viewing angle enhancement film described above, arranged sequentially along a light propagation direction. A light incident face of the viewing angle enhancement film faces a light emission face of the second polarizer film. The TFT-LCD device equipped with the viewing angle enhancement film is able to provide enlarged viewing angle and superior image quality.