Triaxial Magnetic Sensor Current Measurement with Noise Removal and Sign Restoration

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Solution Overview

Problem

Current measurement devices using magnetic sensors face challenges in accurately measuring current direction due to noise removal processes, which can lead to erroneous values, especially when dealing with direct and alternating currents in non-contact measurements.

Innovation Solution

A current measurement device employing a plurality of triaxial magnetic sensors with a noise remover, sign adder, and current calculator to remove noise, restore sign information, and calculate current flow, allowing for accurate non-contact measurement of direct and alternating currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If noise removal processing (averaging or square root of sum of squares) is performed on magnetic sensor detection results, then measurement accuracy is improved, but direction information is lost leading to erroneous measurements

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddirection information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent segments the processing into two distinct stages: first applying noise removal processing to improve measurement accuracy, then separately restoring direction information by detecting the sign of the magnetic field at specific time points. This segmentation allows both noise reduction and direction preservation to achieve their respective goals without interfering with each other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary noise removal processing on the magnetic sensor detection results before final current calculation. By removing noise components first through averaging or square root of sum of squares processing, the measurement accuracy is improved while the system prepares for subsequent direction information restoration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 3:

The patent uses feedback by detecting the sign of the magnetic field at specific time points and using this information to restore the direction of the current. The system continuously monitors the magnetic field sign and adjusts the current measurement accordingly, ensuring that direction information is preserved despite noise removal processing.

Inventive Principle:
Principle #23Feedback

2Reliability

If multiple triaxial magnetic sensors are used to preserve direction information, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functionality of multiple triaxial magnetic sensors into a unified processing system. By combining the detection results from multiple sensors and applying noise removal processing followed by direction restoration, the system achieves reliable current measurement while managing complexity through integrated signal processing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal measurement system that can handle both direct current and alternating current measurements using the same triaxial magnetic sensor configuration and processing methodology. The system is designed to be multi-functional, accommodating different current types and measurement scenarios without requiring separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of current flow through conductors regardless of current type, improving measurement accuracy and flexibility in installation and direction, particularly suitable for compact spaces like hybrid and electric vehicles.

Implementation Method 1

detecting a voltage induced by a magnetic field generated due to an AC current flowing through the measurement target conductor

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

detecting a voltage induced by a magnetic field generated due to an AC current flowing through the measurement target conductor interlinking with a Rogowski coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11927647B2Current measurement device, current measurement method, and non-transitory computer readable storage medium
Publication Date: 2024.03.12 YOKOGAWA ELECTRIC CORP
  • US11927647B2 patent drawing
  • US11927647B2 patent drawing
  • US11927647B2 patent drawing

AI summary

A current measurement device (1 and 2) is for measuring a current (I) flowing through measurement target conductors (MC1 and MC2), and the current measurement device includes: a plurality of triaxial magnetic sensors (11, 12, and 13) disposed so that a magnetic sensing direction and a relative position have a prescribed relationship; a noise remover (25a) configured to remove noise components included in detection results of the plurality of triaxial magnetic sensors; a sign adder (25b) configured to add a sign to the detection results from which the noise components have been removed, based on sign information of each of the detection results of the plurality of triaxial magnetic sensors obtained at a specific point in time; and a current calculator (25c and 25d) configured to calculate a current flowing through the measurement target conductors by using the detection results to which the sign has been added by the sign adder.