Triazine-Based Membranes for CO2 Separation

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Solution Overview

Problem

Current carbon capture technologies, particularly membrane separation, face limitations in permeability and selectivity for efficient CO2 separation from flue gas, due to the trade-off relationship between these two parameters.

Innovation Solution

Development of covalent triazine framework (CTF) polymer membranes that are partially fluorinated, containing a multiplicity of triazine units, aromatic rings, and ether linkages, which exhibit enhanced gas permeabilities and selectivities for CO2 separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If polymeric membranes are used for gas separation, then the separation process is energy efficient and operationally simple, but the separation performance is limited by an undesirable trade-off relationship between permeability and selectivity

Engineering Contradiction:
Improveenergy efficiencyVSAvoidseparation performance
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent employs porous polymer membranes with specifically engineered pore structures to achieve both high permeability and selectivity. The porous architecture allows efficient gas transport while the controlled pore size and distribution enable selective separation, breaking the traditional trade-off between permeability and selectivity in membrane materials.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention utilizes composite membrane structures combining different polymer materials with complementary properties. By integrating multiple materials with distinct permeability and selectivity characteristics, the composite membrane achieves superior overall performance that exceeds the limitations of individual polymeric membranes.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If nanoporous polymeric materials are designed to overcome the permeability-selectivity limit, then separation performance improves, but the improvements are limited

Engineering Contradiction:
Improveseparation performanceVSAvoidseparation efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent implements local quality optimization by creating regions with different pore sizes, shapes, and chemical compositions within the membrane structure. This spatial variation in local properties enables simultaneous enhancement of permeability in certain regions and selectivity in others, achieving high separation efficiency without compromising productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention transitions from conventional two-dimensional membrane structures to three-dimensional nanoporous architectures with controlled pore size distributions. This dimensional enhancement allows the membrane to achieve high separation performance while maintaining high gas flux, overcoming the limitations of planar nanoporous materials.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If chemical absorption methods are used for CO2 capture, then CO2 separation is achieved, but large amounts of energy are required to regenerate the adsorbent

Engineering Contradiction:
ImproveCO2 separationVSAvoidenergy for regeneration
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent replaces chemical absorption mechanisms with physical separation based on permeability and selectivity differences. The membrane-based physical separation process eliminates the need for energy-intensive chemical regeneration cycles, achieving CO2 separation through passive transport driven by concentration gradients while maintaining high separation efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CTF polymer membranes demonstrate exceptional CO2/N2 selectivity and permeability, surpassing the Robeson upper bound, and maintain high thermal stability, making them suitable for large-scale CO2 separation applications.

Implementation Method 1

Membrane separation relies on the difference in permeation rates of different gases traversing the membrane

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

The polymer membranes described herein may also be porous, and more particularly, microporous by possessing micropores having a size of 0.1 nm to 2 nm

Methodology Applied
Scientific EffectPhysical filtration through micropores: Filter (physical)

Data Source

PatentUS12297322B2Triazine-based membranes for gas separation
Publication Date: 2025.05.13 UT BATTELLE LLC
  • US12297322B2 patent drawing
  • US12297322B2 patent drawing
  • US12297322B2 patent drawing

AI summary

A polymer composition comprising a covalent triazine framework having the following structure:wherein: each asterisk (*) in A units denotes a point of covalent bonding with an asterisk in B units, and each asterisk (*) in B units denotes a point of covalent bonding with an asterisk in A units; r is an integer of 1-3; R is a fluorinated hydrocarbon containing at least two aromatic rings and at least one ether linkage between aromatic rings; the composition includes a multiplicity of A units and multiplicity of B units; and a portion of the connection points are terminated by endcapping nitrile groups. Also described are methods for producing the polymer and a microporous carbon material produced by pyrolysis of the porous polymer membrane. Also described are methods for using the polymer and microporous carbon material for gas or liquid separation, filtration, or purification.