Triazine Polymer Microlens Solvent Resistance

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Solution Overview

Problem

Conventional microlens materials for solid-state image sensors, such as those used in cameras, face challenges in maintaining high refractive index and solvent resistance, especially when exposed to organic solvents during production.

Innovation Solution

A polymer with a specific structure, featuring an aromatic group linked to a triazine ring through a tert-butoxycarbonyloxy, tert-butoxycarbonylamino, or acetal protecting group, is used to create a high-refractive-index microlens with excellent solvent resistance, employing a non-photosensitive liquid composition and thermal acid generating agents for deprotection and cross-linking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a linear polymer including a triazine ring is used as a microlens material, then the refractive index is improved, but the solvent resistance deteriorates when exposed to organic solvents during production

Engineering Contradiction:
Improverefractive indexVSAvoidsolvent resistance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces protected hydroxy groups (with tert-butoxycarbonyloxy, tert-butoxycarbonylamino, or acetal protecting groups) into the polymer structure. These protective groups modify the chemical parameters of the polymer, enabling it to resist organic solvents while maintaining its high refractive index property. The protected groups can be subsequently removed to reveal the functional hydroxy groups after molding.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymer structure that combines the triazine ring (providing high refractive index) with protected hydroxy groups (providing solvent resistance). This composite approach allows the material to simultaneously achieve both high refractive index and excellent solvent resistance during the molding process.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If the microlens diameter is reduced to increase sensor resolution, then the measurement precision is improved, but the manufacturing difficulty increases due to material requirements

Engineering Contradiction:
Improvesensor resolutionVSAvoidmolding difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The protected hydroxy groups in the polymer structure enable the material to withstand organic solvent processing conditions, allowing for precise molding of small-diameter microlenses. The protective groups prevent unwanted chemical reactions during processing, facilitating manufacturing of high-resolution sensor components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer achieves a high refractive index and excellent solvent resistance, enabling the production of microlenses with improved optical properties and durability, suitable for use in solid-state image sensors.

Implementation Method 1

a thermal acid generating agent (C) when Ra1 is a hydroxy group protected with an acetal protecting group

Methodology Applied
Scientific EffectThermal acid generation:

Implementation Method 2

A material of the image sensor needs to have a higher refractive index in order to condense light to a photodiode in the image sensor with high efficiency

Methodology Applied
Scientific EffectRefraction:

Implementation Method 3

Ra1 is a hydroxy group protected with a tert-butoxycarbonyloxy group, a tert-butoxycarbonylamino group, or an acetal protecting group

Methodology Applied
Scientific EffectChemical protection:

Data Source

PatentUS20240052103A1Polymer and triazine compound
Publication Date: 2024.02.15 TOKYO OHKA KOGYO CO LTD
  • US20240052103A1 patent drawing
  • US20240052103A1 patent drawing
  • US20240052103A1 patent drawing

AI summary

A polymer having a high refractive index and providing a molded product that has excellent solvent resistance; a triazine compound; a method for producing the triazine compound; a method for producing the polymer using the triazine compound; a non-photosensitive liquid composition including the polymer; a method for producing a molded product using the composition; a molded product of the composition; a film formed from the molded product; a microlens formed from the molded product; and an optical element including the microlens. A polymer including a unit having a specific structure in which an aromatic group having a hydroxy group protected with a tert-butoxycarbonyloxy group, a tert-butoxycarbonylamino group, or an acetal protecting group is linked to a triazine ring through a specific linking group.