Triazine Voltage-Stabilized Polyolefin Insulation

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Solution Overview

Problem

Conventional voltage-stabilizing agents for polyolefin compositions in power cables have poor compatibility, limiting their ability to enhance electrical breakdown strength and reliability, especially in high-stress designs intended for increased energy delivery.

Innovation Solution

A polymeric composition comprising a polyolefin and a triazine-based voltage-stabilizing agent, which improves the electrical breakdown strength of insulating layers by inhibiting electrical treeing and providing effective screening of high localized fields, thereby enhancing the load-carrying capacity of power cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional voltage-stabilizing agents (polycyclic aromatics) are used in polyolefin compositions, then electrical breakdown strength is improved, but compatibility with polyolefins deteriorates

Engineering Contradiction:
Improveelectrical breakdown strengthVSAvoidcompatibility with polyolefins
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical structure parameter of the voltage-stabilizing agent from conventional polycyclic aromatics to triazine derivatives with specific substituents (halogen, alkyl, alkoxy groups). This structural modification maintains the voltage-stabilizing functionality while improving compatibility with polyolefin matrices, resolving the contradiction between electrical breakdown strength and compositional stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite system by combining triazine-based voltage-stabilizing agents with polyolefin base materials. This composite approach allows the synergistic interaction between the triazine core and polyolefin matrix, achieving both high electrical breakdown strength and good compatibility simultaneously

Inventive Principle:
Principle #40Composite materials

2Power

If cable insulation material is designed for higher energy delivery, then load-carrying capacity is improved, but reliability deteriorates due to poor compatibility of voltage-stabilizing agents

Engineering Contradiction:
Improveload-carrying capacityVSAvoidreliability of cable insulation
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

By modifying the chemical parameters of the voltage-stabilizing agent to use triazine derivatives with specific substituent groups, the invention achieves better dispersion and stability in polyolefin matrices. This enables the insulation material to handle higher power loads while maintaining reliability through improved agent compatibility and reduced degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The triazine-based agents provide effective voltage stabilization during the operational life of the cable, preventing electrical treeing and breakdown. Their optimized compatibility ensures they remain effective throughout the intended service period, supporting high power delivery without premature failure

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The triazine-based polymeric composition significantly increases the direct current breakdown strength of insulating layers, offering improved reliability and energy delivery capabilities while maintaining compatibility with polyolefins, resulting in enhanced performance for medium to extra-high voltage cables.

Implementation Method 1

providing effective screening of high localized fields

Methodology Applied
Scientific EffectElectrical field screening: Faraday Cage

Implementation Method 2

increases the direct current breakdown strength of insulating layers

Methodology Applied
Scientific EffectElectrical breakdown resistance: Dielectric

Data Source

PatentEP3643741B1Coated conductor with voltage-stabilized inner layer
Publication Date: 2023.07.05 DOW GLOBAL TECHNOLOGIES LLC
  • EP3643741B1 patent drawingFigure 1
  • EP3643741B1 patent drawing
  • EP3643741B1 patent drawing

AI summary

Disclosed are polymeric compositions with improved breakdown strength. The polymeric compositions contain a polyolefin and a voltage stabilizing agent, which is selected from one or more of a group of three specific triazine compounds. The present polymeric compositions exhibit improved breakdown strength when applied as an insulating layer for power cable.