Tri-Band Feed Assembly With Common Phase Center and Equal Beamwidths

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Solution Overview

Problem

Conventional SATCOM terminals with small or low profile reflector antennas are limited by the size of their feed assemblies, which restrict their application and often support only single- or dual-band operations, while maintaining similar beamwidths and a common phase center across multiple frequency bands is a design challenge for multi-band feed assemblies.

Innovation Solution

A compact tri-band feed assembly is developed, incorporating a feed horn, coaxial polarizer, orthomode transducer, polyrod, and diplexer to support low, mid, and high frequency bands, with components optimized for smaller dimensions and equal beamwidths across bands, ensuring a common phase center for high antenna efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional feed assembly is used in small or low profile reflector antennas, then the antenna system can be compact, but the feed assembly size limits the types of SATCOM applications and often supports only single- or dual-band operation

Engineering Contradiction:
Improvefrequency band supportVSAvoidfeed assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The feed assembly is segmented into distinct functional components: a feed horn for common low/mid/high bands, a coaxial polarizer for low band signals, an orthomode transducer for signal separation, a polyrod for mid/high band support, and a diplexer for band separation. This segmentation allows each component to be optimized for specific frequency ranges while collectively achieving tri-band operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The feed horn is designed to be common to all three frequency bands (low, mid, and high), serving as a universal element that handles signals across the entire operating range. This multi-functional approach reduces overall complexity by having one component perform multiple functions rather than requiring separate horns for each band.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of moving object

If the feed assembly is made compact for small or low profile reflector antennas, then space constraints are satisfied, but maintaining similar beamwidths and common phase center across multiple bands becomes challenging

Engineering Contradiction:
Improvefeed assembly lengthVSAvoidbeamwidth consistency
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

Different portions of the feed assembly have specialized structures optimized for specific frequency ranges. The coaxial polarizer with notched rectangular shape is optimized for low band, the polyrod for mid and high bands, while the feed horn provides common coverage. This local optimization allows compact dimensions while maintaining proper beam characteristics for each band.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The design adjusts physical parameters such as the length of the coaxial polarizer (approximately one-half wavelength at low band frequency), the positioning of ports in the OMT, and the dimensions of the polyrod to achieve equal beamwidths across all three bands while maintaining a common phase center. These parameter adjustments enable compact size without sacrificing beam consistency.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If components are reduced to smaller dimensions for compact operation, then space is saved, but achieving equal beamwidths and common phase center across bands becomes more difficult

Engineering Contradiction:
Improvefeed assembly volumeVSAvoidbeamwidth control
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The feed assembly employs a nested structure where the polyrod is disposed within the center conductor of the coaxial cable, the coaxial polarizer is nested within the feed horn structure, and the OMT is integrated into the compact assembly. This nesting allows multiple components to occupy reduced space while maintaining their functional integrity and precise dimensional relationships.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The design utilizes three-dimensional spatial arrangement to achieve compact volume while maintaining proper beam characteristics. The notched rectangular shape of the coaxial polarizer and the orthogonal arrangement of ports in the OMT exploit dimensional optimization to achieve equal beamwidths across bands in a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3649695B1Tri-band feed assembly systems and methods
Publication Date: 2024.05.15 RAYTHEON CO
  • EP3649695B1 patent drawingFigure 1
  • EP3649695B1 patent drawingFigure 1A~1B
  • EP3649695B1 patent drawingFigure 2

AI summary

A feed assembly for that operates at different frequency bands (e.g., low, mid and high frequency bands) is provided herein. The feed assembly includes a feed horn common to low, mid and high frequency bands, a coaxial polarizer to launch signals in the low band frequency band, a coaxial orthomode transducer (OMT) to launch signals in the low band frequency band and supports the mid and high frequency bands, and a polyrod disposed in a center conductor of the feed assembly, the polyrod common to the mid and high frequency bands. The feed assembly includes a tri-band feed assembly having different portions to support signals in the low frequency band and signals in the mid and high frequency bands.