Trickle structures

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Solution Overview

Problem

Existing trickle bodies for air conditioning in buildings, particularly animal housings, have unsatisfactory evaporation capacity and stability, which affects their performance in humidification, cooling, and air cleaning.

Innovation Solution

The design features corrugated layer elements forming alternately closed and permeable wave troughs and peaks with partially open and latticed surfaces, creating low flow resistance and enhanced evaporation capacity, along with injection-molded plastic elements for increased stability and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional trickle bodies are used, then basic air conditioning function is provided, but evaporation capacity and stability are insufficient

Engineering Contradiction:
Improveevaporation capacityVSAvoidstability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The trickle body is divided into multiple layer elements (at least three) with alternating closed and permeable configurations. This segmentation allows different regions to perform specialized functions - closed layers provide structural stability while permeable layers enhance evaporation, resolving the contradiction between stability and evaporation capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the trickle body have different permeability characteristics. The closed-wall layer elements and permeable layer elements are alternately arranged, creating local variations in flow resistance and evaporation rate. This local quality differentiation optimizes both overall stability and localized evaporation capacity

Inventive Principle:
Principle #3Local quality

2Productivity

If permeable surfaces are increased to improve evaporation, then evaporation capacity increases, but flow resistance increases

Engineering Contradiction:
Improveevaporation capacityVSAvoidflow resistance
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The flow path is segmented into alternating high-resistance (closed-wall) and low-resistance (permeable) sections. This segmentation prevents excessive flow resistance buildup while maintaining sufficient evaporation surface area, as water flows through a series of controlled resistance zones rather than a single high-resistance barrier

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trickle body utilizes the vertical dimension with alternating layers arranged in sequence from top to bottom. This dimensional arrangement allows water to progress through multiple evaporation stages with varying permeability, managing flow resistance across the vertical dimension while maintaining high overall evaporation capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If opaque material is used to block light, then light passage is reduced, but visibility and monitoring become difficult

Engineering Contradiction:
Improvelight passageVSAvoidvisibility
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The opaque layer elements are segmented and alternated with permeable elements, creating a patterned structure. This segmentation allows strategic placement of opaque sections to block harmful light while leaving other sections accessible for monitoring, reducing the overall difficulty of detection compared to complete opacity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in improved air conditioning characteristics, higher evaporation capacity, and increased stability, allowing for efficient humidification, cooling, and air cleaning with reduced flow resistance and opacity.

Implementation Method 1

The water flows through the trickle bodies and here flows downward in and/or an these same. That promotes the evaporation of the water, which results in the desired humidification and cooling

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the layer elements are, for the one part, of closed-wall configuration and, for the other part, of permeable configuration, to form partially closed and partially permeable flow channels

Methodology Applied
Scientific EffectFlow resistance reduction through structured channels:

Data Source

PatentUS11231188B2Trickle structures
Publication Date: 2022.01.25 BARNSTORFER KUNST
  • US11231188B2 patent drawing
  • US11231188B2 patent drawing
  • US11231188B2 patent drawing

AI summary

Trickle bodies for the air conditioning of, in particular, animal housings, that possess only partially latticed layer elements. Trickle bodies are formed of a plurality of sandwiched layer elements that, in known trickle bodies, are formed of corrugated and completely latticed plastics foil. The trickle bodies formed of such layer elements possess a relatively low stability and a limited evaporation capacity. The plastics-formed layer elements of the instant invention are produced by injection molding, allowing layer elements having corrugation heights of more than 12 mm to be formed. Such trickle bodies are more stable, enable a high evaporation capacity and are, moreover, also less permeable to light.