Alarm Management Using Trigger Alarms and On-Demand Secondary Alarm Review

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Solution Overview

Problem

In distributed control systems, when equipment abnormalities trigger secondary process abnormalities, the operator is overwhelmed with alarms (alarm flood), and relying solely on the trigger alarm for recovery may not resolve the issue efficiently.

Innovation Solution

An alarm management apparatus that presents a trigger alarm to the operator, stores suppressed alarms related to the trigger alarm, and displays them based on operator operations, optionally with emphasis if effective for resolution, to enhance recovery efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If all alarms indicating abnormalities are displayed on the monitoring screen, then the operator can see all alarm information, but the monitoring screen becomes covered in alarms (alarm flood), confusing the operator

Engineering Contradiction:
Improvealarm information completenessVSAvoidoperator confusion
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The alarm information is segmented into trigger alarms and suppressed alarms. Trigger alarms are displayed on the monitoring screen to avoid alarm flood, while suppressed alarms are stored separately and can be viewed on demand through the alarm history function, thus resolving the contradiction between information completeness and operator confusion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The alarm management apparatus acts as an intermediary between the alarm generation sources and the operator. It filters and manages alarm information by identifying trigger alarms for immediate display and suppressed alarms for stored retrieval, preventing alarm flood while ensuring no information is lost

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If only the trigger alarm is presented to the operator without suppressed alarms, then the monitoring screen is not covered in alarms, but the operator may overlook important suppressed alarm information

Engineering Contradiction:
Improvemonitoring screen clarityVSAvoidsuppressed alarm information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

Suppressed alarms are preliminarily stored in the alarm management apparatus when they occur, rather than being displayed immediately. This allows the monitoring screen to remain clear while ensuring suppressed alarm information is preserved and can be retrieved later through the alarm history function

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides feedback mechanisms through the alarm history function that allows operators to retrieve suppressed alarms on demand. This feedback loop ensures that important suppressed alarm information is not lost but remains accessible when needed for troubleshooting

Inventive Principle:
Principle #23Feedback

3Loss of information

If suppressed alarms are stored and presented based on operator operation, then necessary secondary alarm information is provided without causing alarm flood, but the system complexity increases

Engineering Contradiction:
Improvesecondary alarm information preservationVSAvoidalarm management system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The alarm management apparatus performs multiple functions: it identifies trigger alarms, suppresses secondary alarms, stores suppressed alarms, and provides alarm history retrieval. This multi-functionality consolidates complex alarm management operations into a single universal system, managing complexity while preserving information

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11869335B2Alarm management apparatus, alarm management system, and alarm management method
Publication Date: 2024.01.09 YOKOGAWA ELECTRIC CORP
  • US11869335B2 patent drawing
  • US11869335B2 patent drawing
  • US11869335B2 patent drawing

AI summary

An alarm management apparatus of the present disclosure presents a trigger alarm, which should be presented to an operator, to the operator when the trigger alarm is included in an alarm that is received or generated. The alarm management apparatus stores a suppressed alarm related to the trigger alarm, without presenting the suppressed alarm to the operator, when the suppressed alarm is included in the alarm and presents the stored suppressed alarm to the operator based on an operation by the operator.