Vehicle Trim Light Guide Segmentation for Illumination Clarity

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Solution Overview

Problem

Existing vehicle trim elements with backlit pattern areas face challenges in achieving satisfactory illumination due to the need for increased thickness and space to ensure good light diffusion, and the quality of light is unsatisfactory when using light guides to direct light from the inner surface to the outer surface.

Innovation Solution

The trim element incorporates distinct and separate light guides for each backlit pattern area, extending between the light source and the pattern area on the inner surface, ensuring that light from one source illuminates only its corresponding area without scattering, and includes reflective materials to enhance light transmission and diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light sources are arranged in light boxes with reflective walls to ensure good illumination diffusion, then illumination quality is improved, but the thickness and space required increase

Engineering Contradiction:
Improveillumination qualityVSAvoidthickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent introduces light guides as intermediary elements between the light sources and the backlit pattern areas. These light guides transmit light from the light sources (arranged on the inner surface) to the backlit areas, eliminating the need for thick light boxes while ensuring proper light diffusion and illumination quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from a three-dimensional light box structure to a two-dimensional light guide configuration on the inner surface. This dimensional change allows light transmission without requiring significant thickness, as the light guides spread light in a planar configuration rather than requiring volumetric space for diffusion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If light sources are placed close to backlit pattern areas to reduce thickness, then space requirements are reduced, but light diffusion quality becomes unsatisfactory

Engineering Contradiction:
ImprovethicknessVSAvoidlight diffusion quality
Core Design Contradiction:
Length of stationary objectVSIllumination intensity

Solution Approach 1:

The light guides serve as intermediaries that bridge the gap between close-spaced light sources and backlit areas. They transmit and distribute light effectively over the required distance, maintaining illumination quality even when the overall thickness is reduced.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical light diffusion system (reflective walls in light boxes) with an optical system using light guides. This substitution allows for more efficient light transmission with reduced space requirements, as light guides can direct and diffuse light without requiring the physical volume of traditional light boxes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Area of stationary object

If multiple backlit pattern areas are placed close together to maximize surface usage, then area efficiency is improved, but light scattering between areas increases

Engineering Contradiction:
Improvesurface usage efficiencyVSAvoidpattern definition clarity
Core Design Contradiction:
Area of stationary objectVSLoss of information

Solution Approach 1:

The patent divides the illumination system into separate, independent light guides for each backlit pattern area. This segmentation ensures that light from one pattern area is contained within its dedicated light guide, preventing scattering into adjacent areas and maintaining clear pattern definition even when areas are closely spaced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each light guide is designed with specific local properties to control light transmission to its corresponding backlit area. The light guides have tailored optical characteristics that ensure light is delivered precisely to the intended area, maintaining high pattern definition clarity throughout the surface.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides clear and defined illumination for each backlit pattern area, even when they are close together, while maintaining a relatively thin trim element and reducing space requirements, ensuring effective light diffusion and a satisfactory display on the outer surface.

Implementation Method 1

one light guide per backlit pattern area, each light guide extending on the inner surface of the coating layer between a light source and the corresponding backlit pattern area so as to transmit the light emitted by the said light source to the said backlit pattern area

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Implementation Method 2

each light guide is coated with a reflective material

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11453331B2Trim element comprising two independent backlit areas
Publication Date: 2022.09.27 FAURECIA INTERIEUR IND
  • US11453331B2 patent drawing
  • US11453331B2 patent drawing
  • US11453331B2 patent drawing

AI summary

A trim element having a coating layer defining an outer surface and an inner surface, the coating layer including at least two distinct backlit pattern areas separated by at least one opaque area preventing the passage of light from the inner surface to the outer surface. The trim element includes at least one light source for each backlit pattern area, the light source being fixed on the inner surface of the coating layer facing an opaque area while being spaced apart from the corresponding backlit pattern area. The trim element has one light guide per backlit pattern area.