Vehicle Trim Panel Retention Bracket Assembly

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Solution Overview

Problem

Vehicle trim panels often detach from the door assembly during a side impact collision, causing unnecessary intrusion into the occupant compartment and potentially interfering with airbag deployment.

Innovation Solution

A trim panel retention assembly comprising a retention bracket mounted to the inner door panel and a trim panel bracket mounted to the door trim panel, with a stop and leg portion configuration that maintains the trim panel's attachment to the inner door panel during a collision by allowing minimal intrusion and preventing detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the trim panel is securely fastened to the inner door panel, then the trim panel remains stable during normal operation, but the trim panel may detach during a side impact collision causing intrusion into the occupant compartment

Engineering Contradiction:
Improvetrim panel attachment stabilityVSAvoidtrim panel intrusion into occupant compartment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The retention system is divided into two separate brackets: a retention bracket mounted to the inner door panel and a trim panel bracket mounted to the trim panel. These segmented components work together to provide both secure attachment and controlled movement during collision, allowing the trim panel to be firmly held during normal operation while permitting controlled intrusion during impact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention bracket acts as an intermediary component between the inner door panel and the trim panel bracket. It includes a stop portion that interfaces with the trim panel bracket to control the trim panel's movement during collision, serving as a mediator that allows controlled detachment while preventing excessive intrusion into the occupant compartment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the trim panel is rigidly attached to prevent detachment, then occupant safety is improved during collision, but the door assembly complexity increases

Engineering Contradiction:
Improvetrim panel retention during collisionVSAvoiddoor assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Rather than creating a single complex rigid attachment system, the solution segments the retention function into two separate brackets with a controlled gap. This segmentation simplifies each individual component while achieving the overall goal of collision retention, avoiding the need for complex multi-component rigid attachment systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention bracket's stop portion extends partially into the gap between the inner door panel and trim panel bracket, but not fully. This partial action provides just enough restraint to prevent excessive intrusion during collision while maintaining simplicity, avoiding the need for excessive structural complexity to achieve full retention.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If the trim panel is allowed to move freely during collision, then intrusion is reduced, but the trim panel detaches causing harmful effects

Engineering Contradiction:
Improveoccupant compartment intrusionVSAvoidtrim panel detachment
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The stop portion of the retention bracket serves as an intermediary that controls the interaction between the trim panel bracket and the inner door panel during collision. It allows the trim panel to move partially to reduce intrusion into the occupant compartment, while simultaneously preventing complete detachment that would cause harmful effects, thus mediating between these two opposing requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The stop portion provides partial restraint rather than complete fixation, allowing just enough movement to reduce intrusion into the occupant compartment while maintaining sufficient connection to prevent harmful detachment. This partial action optimizes the balance between allowing controlled movement and maintaining secure attachment.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8733820B2Trim panel retention assembly
Publication Date: 2014.05.27 FORD GLOBAL TECH LLC
  • US8733820B2 patent drawing
  • US8733820B2 patent drawing
  • US8733820B2 patent drawing

AI summary

A trim panel retention assembly for a vehicle includes a retention bracket mounted to an inner door panel and a trim panel bracket mounted to a door trim panel. The trim panel bracket is proximate and spaced from the retention bracket such that the retention bracket deters the trim panel bracket and door trim panel from detaching from the inner door panel during a side impact collision.