Vehicle Trim Sensor Interference via Grounded Conductive Tower

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Solution Overview

Problem

Conductive trim components, such as chrome rings, can interfere with the electric field generated by capacitive sensors in vehicle consoles, affecting the operation of proximity switches used for controlling lights and other vehicle features.

Innovation Solution

A vehicle trim assembly with a proximity sensor and conductive trim components that include a conductive tower forming a path to electrical ground, preventing signal interference by grounding the trim components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If conductive trim components are added to enhance decorative look and sensing touch area, then aesthetic appearance and user interaction area are improved, but interference with the electric field generated by capacitive sensors increases

Engineering Contradiction:
Improvedecorative appearanceVSAvoidelectric field interference
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

A dielectric layer is introduced between the capacitive sensor and the conductive trim component. This dielectric intermediary allows the conductive trim to maintain its decorative function while preventing direct electrical interference with the sensor's electric field, thus resolving the contradiction between aesthetic enhancement and sensor performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical properties of the trim assembly are modified by changing the material parameters - specifically by introducing a dielectric material with appropriate permittivity between the sensor and conductive trim. This parameter change allows the system to maintain both decorative conductivity and sensor functionality

Inventive Principle:
Principle #35Parameter changes

2Shape

If conductive trim components are used to enhance decorative look, then aesthetic appearance is improved, but operational reliability of proximity switches deteriorates

Engineering Contradiction:
Improvedecorative appearanceVSAvoidproximity switch operation
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The dielectric layer serves as a mediator that electrically isolates the conductive trim component from the capacitive sensor, preventing false signals and ensuring reliable operation of the proximity switch while maintaining the decorative appearance provided by the conductive trim

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If conductive trim components are added to increase sensing touch area, then user interaction area is improved, but electric field distortion increases

Engineering Contradiction:
Improvesensing touch areaVSAvoidelectric field distortion
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The dielectric layer acts as an intermediary that allows the conductive trim to extend the effective touch area for user interaction while preventing the conductive material from distorting the sensor's electric field, thus enabling increased sensing area without field distortion

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures a decorative and functional trim assembly that does not interfere with capacitive sensors, maintaining the operational integrity of proximity switches while providing a decorative look.

Implementation Method 1

a conductive tower formed on the first conductive trim component and electrically coupled to the second trim component to form a conductive path between the trim components and electrical ground

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

Capacitive switches typically employ one or more capacitive sensors to generate an electric activation field

Methodology Applied
Scientific EffectCapacitive Effect: Capacitance

Data Source

PatentUS10868532B2Vehicle trim assembly having sensor and grounded trim component
Publication Date: 2020.12.15 FORD GLOBAL TECH LLC
  • US10868532B2 patent drawing
  • US10868532B2 patent drawing
  • US10868532B2 patent drawing

AI summary

A vehicle trim assembly is provided that includes a proximity sensor, a first conductive trim component located near the proximity sensor, a second conductive trim component located near the proximity sensor, and a conductive tower formed on the first conductive trim component and electrically coupled to the second trim component to form a conductive path between the trim components and electrical ground.