Vegetation Trimmer Pivotable Guide Bar Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional vegetation pruning devices, such as chain saws, are cumbersome and require significant effort when cutting vegetation in directions other than downward, leading to operator discomfort and fatigue, especially when cutting high branches or objects on the floor.

Innovation Solution

A vegetation pruning device with a pivotable guide bar and a transmission mechanism, such as a crank mechanism, that converts linear handle movement into pivoting motion of the guide bar, allowing for comfortable operation in any direction by synchronizing the guide bar and motor movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional chain saw with a fixed guide bar is used, then the structure is simple, but the operator experiences fatigue and discomfort when cutting in directions other than downward

Engineering Contradiction:
Improveoperator comfortVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guide bar is made pivotable relative to the motor housing, allowing it to change orientation dynamically during operation. This enables the operator to cut in multiple directions (upward, downward, sideways) without experiencing fatigue, as the guide bar can be positioned optimally for each cutting direction. The pivotable mechanism transforms the static guide bar into a dynamic component that adapts to different operational requirements.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the guide bar is made pivotable to improve cutting flexibility, then the ease of operation improves, but the device complexity increases

Engineering Contradiction:
Improvecutting direction flexibilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The guide bar is made pivotable relative to the motor housing, allowing it to change orientation dynamically during operation. This enables the operator to cut in multiple directions (upward, downward, sideways) without experiencing fatigue, as the guide bar can be positioned optimally for each cutting direction. The pivotable mechanism transforms the static guide bar into a dynamic component that adapts to different operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide bar is made pivotable relative to the motor housing, allowing it to change orientation dynamically during operation. This enables the operator to cut in multiple directions (upward, downward, sideways) without experiencing fatigue, as the guide bar can be positioned optimally for each cutting direction. The pivotable mechanism transforms the static guide bar into a dynamic component that adapts to different operational requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a transmission device is added to convert linear handle movement to pivoting guide bar movement, then the ease of operation improves, but the device complexity increases

Engineering Contradiction:
Improvehandle operation comfortVSAvoidtransmission mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A transmission device is introduced as an intermediary mechanism between the handle assembly and the guide bar. This transmission device converts the linear movement of the handle assembly into pivoting movement of the guide bar, providing mechanical advantage and making the operation more comfortable for the operator. The transmission device acts as a mediator that transforms the operator's input motion into the desired guide bar motion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enhances operator comfort and reduces effort required for cutting in various directions, improving precision and reducing fatigue during prolonged use.

Implementation Method 1

the transmission device may be configured as a crank mechanism

Methodology Applied
Scientific EffectCrank mechanism: Crankshaft

Data Source

PatentUS9032630B2Vegetation trimmer
Publication Date: 2015.05.19 POSITEC POWER TOOLS (SUZHOU) CO LTD
  • US9032630B2 patent drawing
  • US9032630B2 patent drawing
  • US9032630B2 patent drawing

AI summary

A vegetation pruning device includes a cutting element; a guide bar for supporting the cutting element, the guide bar having a guide bar plane, the guide bar being pivotable in the guide bar plane about a fixed axis; a motor having a motor shaft for rotatably driving the cutting element; a motor housing for receiving the motor; a guiding mechanism connected to the motor housing, the guiding mechanism having a longitudinal axis; a handle assembly operable to move linearly along the longitudinal axis; and a transmission device for connecting the handle assembly to the guide bar through, the transmission device converting a linearly movement of the handle assembly to a pivoting movement of the guide bar, the cutting element thereby approaching or withdrawing from a workpiece to be sawn.