Triorganosilane Synthesis via Monotriflate for High-Yield Selectivity

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Solution Overview

Problem

Existing methods for producing triorganosilane compounds face issues such as low yield, formation of undesired isomers, and the need for high temperature conditions, particularly when introducing secondary aliphatic hydrocarbon or aryl groups, and inefficiencies with aryllithium reagents.

Innovation Solution

A method involving the reaction of a diorganosilane compound with a triflating reagent to form a monotriflate, followed by reaction with a metal reagent like R3Li or R3MgX to produce triorganosilane, and optionally converting aryl groups to cycloalkyl groups using a metal catalyst under controlled conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a secondary aliphatic hydrocarbon group is introduced into di-t-butylsilane by the method in Non-Patent Document 2, then the triorganosilane compound can be produced, but the yield is medium and an undesired isomer is formed

Engineering Contradiction:
ImproveyieldVSAvoidisomer purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention changes the reaction parameters by using a specific sequence of reactions: first forming a monolithium intermediate by reacting di-t-butylsilane with an organolithium reagent, then reacting this intermediate with an alkyl halide. This parameter change in the reaction pathway achieves both high yield and high isomer purity (95% or more) for the desired triorganosilane compound.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention segments the overall transformation into two distinct steps: (1) formation of the monolithium intermediate by reacting di-t-butylsilane with organolithium reagent, and (2) alkylation of the intermediate with alkyl halide. This segmentation allows each step to be optimized independently, achieving both high yield and high purity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If an aryl group is introduced into di-t-butylsilane by the method in Non-Patent Document 3, then the triorganosilane compound can be produced, but a high temperature condition that is stirring under reflux by heating is required

Engineering Contradiction:
ImproveyieldVSAvoidreaction temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The invention changes the reaction conditions by using a two-step process with the first step forming a monolithium intermediate at lower temperature, followed by alkylation at elevated temperature. This parameter change allows the reaction to proceed with good yield (80-90%) without requiring prolonged reflux heating, thus reducing energy consumption and improving productivity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If aryllithium prepared from a halogenated aryl compound and n-butyllithium or sec-butyllithium reagent is used, then the aryl group introduction can be attempted, but the aryl group could not be efficiently introduced

Engineering Contradiction:
Improveefficiency of aryl group introductionVSAvoidreaction efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention segments the aryl group introduction into two steps: (1) forming the monolithium intermediate by reacting di-t-butylsilane with aryllithium reagent, and (2) reacting this intermediate with an aryl halide. This segmentation significantly improves the efficiency and reliability of aryl group introduction compared to direct one-step methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses the monolithium intermediate as an intermediary species that facilitates the efficient introduction of the aryl group. This intermediate forms a stable bond with the aryl group during the second step, ensuring high reliability and efficiency of the aryl group introduction reaction.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If the reaction of introducing sec-butyllithium is performed by the method in Non-Patent Document 3, then the triorganosilane compound can be produced, but the reaction is low yield

Engineering Contradiction:
ImproveyieldVSAvoidreaction conditions
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The invention changes the reaction parameters by using a two-step process where the first step forms the monolithium intermediate and the second step introduces the sec-butyl group via alkylation with sec-butyl halide. This parameter change improves the yield to 80-90% while maintaining reasonable reaction conditions, making the process more manufacturable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the yield and efficiency of triorganosilane production, avoiding undesired isomers and reducing the need for high temperatures, thereby improving the overall production process.

Implementation Method 1

reacting a diorganosilane compound represented by the formula (I) with a triflating reagent to obtain a monotriflate compound

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

reacting the monotriflate compound obtained in the step (1) with a metal reagent represented by R3Li or R3MgX to obtain a triorganosilane compound

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

converting the aryl group into a cycloalkyl group by reacting with hydrogen in the presence of a metal catalyst

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentUS12466845B2Method for producing triorganosilane compound
Publication Date: 2025.11.11 NISSAN CHEM CORP
  • US12466845B2 patent drawing
  • US12466845B2 patent drawing
  • US12466845B2 patent drawing

AI summary

The invention provides a method for producing a triorganosilane compound which includes (1) a step of reacting a diorganosilane compound represented by the formula (I):with a triflating reagent to obtain a monotriflate compound represented by the formula (III):and(2) a step of reacting the monotriflate compound obtained in the step (1) with a metal reagent represented by R3Li or R3MgX to obtain a triorganosilane compound represented by the formula (II):wherein R1, R2 and R3 are as defined herein.