Electronic Trip Unit Startup Time Compensation

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Solution Overview

Problem

Circuit interrupters with electronic trip units face delays in fault detection due to start-up processes, leading to increased tolerance in trip curves, which complicates coordination in power distribution systems.

Innovation Solution

Incorporating a timing circuit with a capacitor to measure the elapsed time of the start-up process, allowing the processor to determine and account for this time in trip signal timing, thereby adjusting trip times more precisely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ETU undergoes a start-up process when power is applied, then the ETU can initialize and detect faults, but the fault detection is delayed by the start-up time

Engineering Contradiction:
Improvefault detection capabilityVSAvoidfault detection delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing the expected start-up time duration before fault detection begins. The system determines the start-up time when power is first applied and stores this value for later use in trip time calculations, allowing the system to compensate for the delay without waiting for the start-up process to complete before initiating fault detection procedures

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the start-up time is not accounted for, then the ETU can operate simply, but the trip curve tolerance must be increased to account for uncertainty

Engineering Contradiction:
ImproveETU operation simplicityVSAvoidtrip curve tolerance
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements feedback by measuring the actual start-up time duration and using this measured value to adjust and refine the trip time calculations. The system continuously monitors the start-up process duration and feeds this information back into the trip curve calculations, allowing for precise compensation without increasing overall device complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies parameter changes by dynamically adjusting the trip time parameter based on the measured start-up time. Instead of using fixed tolerance values, the system modifies the trip time parameter to account for the actual start-up duration, thereby maintaining measurement precision while keeping the device operation relatively simple

Inventive Principle:
Principle #35Parameter changes

3Reliability

If higher tolerance is used in trip curves, then the start-up delay can be accommodated, but coordination between circuit interrupters becomes difficult

Engineering Contradiction:
Improvetrip curve accommodationVSAvoidcoordination between circuit interrupters
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical/coordinated timing system with an electronic calculation system. Instead of relying on fixed mechanical trip curves with high tolerance, the system uses electronic processing to calculate precise trip times by subtracting the measured start-up time from the total trip duration, enabling accurate coordination between multiple circuit interrupters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more accurate and precise fault detection and response, allowing for lower tolerance in trip curves and improved coordination between circuit interrupters in power distribution systems.

Implementation Method 1

a timing circuit including a capacitor structured to begin charging when the electronic trip unit begins receiving power from the power supply

Methodology Applied
Scientific EffectCapacitor charging: Capacitance

Data Source

PatentUS10332716B2Circuit interrupter including electronic trip unit and method of determining elapsed time of start-up process
Publication Date: 2019.06.25 EATON INTELLIGENT POWER LTD
  • US10332716B2 patent drawing
  • US10332716B2 patent drawing
  • US10332716B2 patent drawing

AI summary

A circuit interrupter includes an electronic trip unit structured to receive power from a power supply. The electronic trip unit includes a start-up process and is structured to proceed through the start-up process when the electronic trip unit begins receiving power from the power supply and a timing circuit including a capacitor structured to begin charging when the electronic trip unit begins receiving power from the power supply. The electronic trip unit includes a processor that is structured to read a voltage across the capacitor when the start-up process has completed and to determine an elapsed time of the start-up process based on the read voltage across the capacitor.