Triple Guard Wall Pocket Isolation for ESD Latch-Up

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Solution Overview

Problem

Conventional junction isolation structures fail to provide adequate isolation for integrated circuit devices during electrostatic discharge events, leading to undesirable interactions and premature failures due to uncontrolled leakage currents.

Innovation Solution

The implementation of a triple region npn guard wall pocket between high-injection and low-injection components, where the npn guard wall pocket is biased to reverse bias its junctions, preventing charge carriers from crossing and minimizing interactions between high-injection and low-injection components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional junction isolation structures are used, then device complexity is reduced, but isolation effectiveness deteriorates leading to uncontrolled leakage currents and undesirable interactions between components

Engineering Contradiction:
Improveisolation effectivenessVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation structure is segmented into three distinct doped regions (first n-type region, p-type region, second n-type region) forming separate junctions within the guard wall pocket. This segmentation creates multiple isolation barriers that collectively provide superior isolation effectiveness compared to conventional single-junction structures, while the compact integrated design maintains reasonable device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different doping types and concentrations at different locations within the guard wall pocket structure. The first n-type region has different properties than the p-type region, which in turn differs from the second n-type region. This local variation in doping quality creates optimized electric field distributions that enhance isolation effectiveness at critical interfaces while managing overall structure complexity

Inventive Principle:
Principle #3Local quality

2Reliability

If simpler isolation structures are used, then manufacturing precision requirements are reduced, but leakage current control deteriorates causing premature ESD failures

Engineering Contradiction:
ImproveESD protection reliabilityVSAvoiddoping region precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The guard wall pocket structure with its three doped regions is formed preliminarily during the fabrication process before final device assembly. The doped regions are created with specific profiles and concentrations in advance, establishing the isolation barriers before devices are interconnected. This preliminary formation of isolation structures ensures consistent leakage current control and reduces variability in ESD protection reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The p-type region acts as an intermediary layer between the two n-type regions within the guard wall pocket. This intermediate p-type region mediates the electric field interactions and charge carrier transport between adjacent devices, providing enhanced control over leakage currents. The intermediary structure distributes stress and electric fields more evenly, reducing the impact of manufacturing variations on final device reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If guard wall pocket isolation is implemented, then charge carrier extraction is improved, but device complexity increases due to additional doped regions

Engineering Contradiction:
Improvelatch-up preventionVSAvoidguard wall structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The three doped regions (n-type, p-type, n-type) are nested within each other to form a compact guard wall pocket structure. The p-type region is nested between the two n-type regions, creating a nested configuration that maximizes charge carrier extraction capability within a minimal volume. This nested arrangement provides effective latch-up prevention by creating multiple potential barriers for charge carriers while maintaining compact device dimensions and limiting overall structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The guard wall pocket structure extends into the vertical dimension with doped regions arranged in a stacked configuration rather than a planar arrangement. The first n-type region, p-type region, and second n-type region are positioned at different depths within the semiconductor substrate, creating a three-dimensional isolation structure. This vertical dimensionality enhances charge carrier extraction by providing multiple extraction paths and increasing the effective isolation surface area without significantly increasing lateral device footprint or complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces undesirable interactions and prevents latch-up by extracting charge carriers through repelling electric fields, thereby enhancing the holding voltage and preventing destructive electrostatic discharge events in integrated circuits.

Implementation Method 1

the npn guard wall pocket is biased to reverse bias its junctions, preventing charge carriers from crossing and minimizing interactions between high-injection and low-injection components

Methodology Applied
Scientific EffectElectric Field: Electric Field

Implementation Method 2

extracting charge carriers through repelling electric fields

Methodology Applied
Scientific EffectElectron Repulsion: Ion Repulsion/Attraction

Data Source

PatentUS11121210B2Integrated circuit with triple guard wall pocket isolation
Publication Date: 2021.09.14 TEXAS INSTRUMENTS INC
  • US11121210B2 patent drawing
  • US11121210B2 patent drawing
  • US11121210B2 patent drawing

AI summary

A semiconductor device includes a substrate having a semiconductor surface doped a second dopant type with a buried layer (BL) doped a first dopant type. First, second and third well regions doped the second dopant type are on top of the BL. Second doped regions doped the first dopant type on top of and contacting the BL arraigned as a first well ring and second well ring are around the first and third well regions respectively. At least one high-injection component including the first well region is surrounded by the first well ring. At least one component including the third well region is surrounded by the second well ring. An npn or pnp guard wall pocket including a wall of the first and second well rings, and the second well region is between the high-injection component and the component.