Triple-Ridge Waveguide Laser for High-Power Single-Mode Output

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Solution Overview

Problem

Conventional high-power semiconductor lasers face limitations in output power due to small modal sizes and poor heat dissipation, leading to high-power density, mode instabilities, and susceptibility to carrier-induced index suppression, thermal lensing, and spatial hole burning effects, which hinder stable single-mode operation.

Innovation Solution

A triple-ridge waveguide (TRW) structure is proposed, comprising a broad main waveguide flanked by lossy auxiliary waveguides that couple with higher-order modes to suppress them, maintaining the fundamental mode and enhancing output power without increasing the threshold current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the width of the ridge waveguide is increased to scale up output power, then the output power increases, but the waveguide becomes susceptible to carrier induced index suppression, thermal lensing, and spatial hole burning effects, resulting in mode instabilities

Engineering Contradiction:
Improveoutput powerVSAvoidmode stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The waveguide is segmented into three distinct ridges: a broad main ridge for high-power emission and two narrower auxiliary ridges for mode suppression. This segmentation allows each ridge to perform its specific function independently, resolving the contradiction between high output power and mode stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the waveguide structure are assigned different properties: the main ridge has large width for high power, while the auxiliary ridges have smaller widths optimized for suppressing higher-order modes. This local differentiation enables simultaneous achievement of high power and stable single-mode operation.

Inventive Principle:
Principle #3Local quality

2Reliability

If a narrow lateral waveguide is used to maintain single spatial mode operation, then mode stability is improved, but the modal size and emitting aperture become small, leading to high power density and poor heat dissipation

Engineering Contradiction:
Improvesingle-mode operationVSAvoidoutput power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The waveguide structure is divided into a broad main ridge for high-power emission and narrower auxiliary ridges for mode control. This segmentation allows the main ridge to achieve large emitting aperture for high power while the auxiliary ridges maintain single-mode operation through their narrower dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The triple-ridge structure employs asymmetric width distribution among the three ridges, with the main ridge being significantly broader than the auxiliary ridges. This asymmetry enables the main ridge to support high power output while the auxiliary ridges provide the necessary mode confinement.

Inventive Principle:
Principle #4Asymmetry

3Power

If a weak effective index contrast is used in the waveguide, then the emitting aperture can be enlarged for high power, but the waveguide becomes susceptible to carrier induced index suppression and thermal lensing effects

Engineering Contradiction:
Improveoutput powerVSAvoidcarrier induced index suppression
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The waveguide employs different index contrast characteristics in different regions: the main ridge uses weak index contrast for large emitting aperture, while the auxiliary ridges use stronger index contrast for effective mode suppression, thereby mitigating harmful effects.

Inventive Principle:
Principle #3Local quality

4Reliability

If additional mechanisms are introduced in the ridge waveguide structure to suppress higher-order modes, then mode stability is improved, but the device complexity increases

Engineering Contradiction:
Improvemode stabilityVSAvoidwaveguide structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mode suppression function is merged into the waveguide structure itself by adding auxiliary ridges that are fabricated using the same epitaxial growth and lithography processes as the main ridge. This integration minimizes additional complexity while achieving effective higher-order mode suppression.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TRW structure achieves stable single-mode lasing with high output power and brightness, enabling applications in direct-diode material processing, medical devices, and optical communication systems, while being compatible with conventional fabrication techniques for low-cost mass production.

Implementation Method 1

a pair of lossy auxiliary waveguides placed on both sides of the main waveguide. The auxiliary waveguides are designed to support guided modes that only couple with the higher-order modes

Methodology Applied
Scientific EffectEvanescent field coupling:

Implementation Method 2

an index-guided ridge waveguide (RW) structure is employed to maintain single spatial mode operation

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12562550B2High-power single-mode triple-ridge waveguide semiconductor laser
Publication Date: 2026.02.24 CLEMSON UNIV RES FOUND
  • US12562550B2 patent drawing
  • US12562550B2 patent drawing
  • US12562550B2 patent drawing

AI summary

To achieve high-power single transverse mode laser, we here propose a supersymmetry (SUSY)-based triple-ridge waveguide semiconductor laser structure, which is composed of an electrically pumped main broad-ridge waveguide located in the middle and a pair of lossy auxiliary partner waveguides. The auxiliary partner waveguides are designed to provide dissipative modes that can phase match and couple with the higher-order modes in the main waveguide. By appropriately manipulating the gain-loss discrimination of the modes in the laser cavity, one can effectively suppress all the undesired higher-order transverse modes while keeping the fundamental one almost unaffected, thereby ensuring stable single-mode operation with a larger emitting aperture and accordingly a higher output power than a conventional single-transverse-mode ridge waveguide diode laser.