Triplex Fly-By-Wire Architecture for Effector Availability

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Solution Overview

Problem

Existing VTOL aircraft systems lack a robust Fly-by-Wire (FBW) architecture that ensures high availability of effectors, particularly in urban air mobility applications, where safety, passenger experience, and low environmental impact are critical, and current FBW technologies are either too complex or not suitable for small aircraft.

Innovation Solution

A triplex Flight Control Computer (FCC) architecture with direct connections to all effector actuators and optional retransmitters (RTXs) to ensure high availability of effectors, using redundancy theories to minimize complexity and maintain control in case of failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If simplified FCS architectures are used to reduce vehicle weight, then weight is reduced, but the availability of effectors is insufficient

Engineering Contradiction:
Improvevehicle weightVSAvoideffector availability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent applies local quality by implementing different levels of redundancy for different effectors based on their criticality. Not all effectors receive the same level of redundant control paths - instead, redundancy is distributed selectively to match the safety requirements of each specific effector, optimizing the balance between weight and reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs preliminary actions by pre-configuring multiple redundant control paths and failure detection mechanisms before failures occur. The FCS continuously monitors the health of control paths and effectors, and automatically switches to backup paths when degradation is detected, ensuring high availability without requiring full redundancy of all components.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If traditional FBW architectures with high redundancy are applied to small VTOL aircraft, then effector availability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveeffector availabilityVSAvoidFCS architecture complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the FCS architecture into modular functional blocks that can be independently configured and managed. This segmentation allows the system to achieve high reliability through selective redundancy of critical functions while keeping non-critical functions simpler, thereby reducing overall complexity compared to traditional uniform high-redundancy FBW systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies partial redundancy - providing more than minimal required redundancy for critical safety functions while using minimal or no redundancy for non-critical functions. This selective approach achieves the necessary effector availability without the excessive complexity of full system redundancy.

Inventive Principle:
Principle #16Partial or excessive action

3Extent of automation

If Line Replaceable Units (LRUs) complying with ARINC 429 are used for FBW, then controllability and autonomous flight capability are improved, but cost increases

Engineering Contradiction:
Improveautonomous flight capabilityVSAvoidcost
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

The patent implements multi-functional LRUs that can operate in different redundancy configurations depending on the operational phase and failure state. The same physical LRU units can provide single-, dual-, or triple-redundant operation, reducing the need for multiple specialized hardware variants and thereby lowering manufacturing costs while maintaining autonomous flight capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4261648B1Triplex fully redundant fly-by-wire architecture
Publication Date: 2026.03.25 EMBRAER SA
  • EP4261648B1 patent drawingFigure 1
  • EP4261648B1 patent drawingFigure 2
  • EP4261648B1 patent drawingFigure 2A

AI summary

A first Flight Control system configuration, and the method to obtain such first configuration, has controllers of effector actuation able to receive commands directly from at least three Flight Control Computers (FCCs). A second Flight Control system configuration, and the method to obtain such second configuration, has retransmitters (RTX) that receive commands from the three FCCs and then retransmit to the controllers of effector actuation. A third Flight Control system configuration, and the method to obtain such third configuration, is a hybrid configuration.