Triptycene PEEK Polymers for Fuel Cell Membranes

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Solution Overview

Problem

Poly(arylethers) like poly(ether ether ketone) (PEEK) face challenges in chemical modification due to insolubility, limiting the imparting of new functionality to these high-performance materials used in harsh environments.

Innovation Solution

Incorporating iptycene-based compounds into the polymer backbone, which enhances properties such as porosity, glass transition temperature, and solubility, and forming polymers like triptycene PEEK (Trp-PEEK) that can be sulfonated or nitrated to create materials with improved proton conductivity and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If poly(arylethers) such as PEEK are used for high-performance applications in harsh environments, then thermal stability and mechanical integrity are improved, but chemical modification becomes difficult due to insolubility

Engineering Contradiction:
Improvethermal stabilityVSAvoidchemical modification
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces functional groups at specific locations within the polymer structure (pendant groups on the backbone) rather than modifying the entire polymer uniformly. This allows chemical functionality to be added at localized positions where it is needed, while maintaining the overall structural integrity and thermal stability of the PEEK backbone. The functional groups can be selectively positioned to provide desired properties without requiring bulk chemical modification of the insoluble polymer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates composite polymer structures by combining PEEK backbone units with functionalized units containing various groups (sulfonic acid, carboxylic acid, phosphonic acid, etc.). This composite approach allows the material to simultaneously exhibit the thermal stability of PEEK and the enhanced functionality of the attached groups, solving the contradiction between maintaining reliability and enabling chemical modification capabilities.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If functional groups are added to poly(arylethers) to impart new functionality, then adaptability is improved, but solubility remains poor limiting further modification

Engineering Contradiction:
ImprovefunctionalityVSAvoidsolubility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Functional groups are attached as pendant groups at specific locations along the polymer backbone rather than attempting to modify the entire polymer chain uniformly. This localized approach provides the desired adaptability and versatility through the functional groups while minimizing disruption to the overall polymer structure and its solubility characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies the types and positions of functional groups attached to the polymer backbone to optimize the balance between functionality and solubility. By changing parameters such as the nature of the pendant groups (sulfonic, carboxylic, phosphonic acids) and their positioning, the material achieves enhanced adaptability while maintaining workable solubility for further processing and modification.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the polymer backbone is modified to improve solubility, then ease of manufacture is improved, but thermal stability may be compromised

Engineering Contradiction:
ImprovesolubilityVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent maintains the thermally stable PEEK backbone structure intact while adding functional groups as pendant attachments at localized positions. This approach improves solubility and processability without compromising the fundamental thermal stability provided by the aromatic ether ketone backbone, as the modifications are confined to side groups rather than the main chain structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure where the PEEK backbone provides thermal stability and the attached functional groups provide solubility enhancement. This composite architecture allows both properties to coexist, with the stable backbone framework maintaining reliability while the functionalized side chains improve ease of manufacture and processing.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10738157B2Functionalized triptycene polymers and their uses
Publication Date: 2020.08.11 MASSACHUSETTS INST OF TECH
  • US10738157B2 patent drawing
  • US10738157B2 patent drawing
  • US10738157B2 patent drawing

AI summary

Embodiments described herein relate to compositions including iptycene-based structures. Some embodiments provide compositions including polymers having a backbone comprising an iptycene-based compound. Some embodiments described herein provide compositions having enhanced properties such as enhanced porosity, increased glass transition temperatures, and/or improved solubility as compared to traditional poly(aryl ether)-based compounds or traditional iptycene-based compounds. In some cases, the compositions may include various aryl ether compounds such as an aryl ether ketone incorporated into the polymer backbone. Non-limiting examples of suitable aryl ether compounds include polyaylethersulfones, polyaryletherketones, polyetherimides, and polyphenylene ethers. The compositions described herein may be useful in a wide variety of applications, including structural materials, flexible composites, ion conductors, fuel cell membranes such as proton exchanging membranes, sensors, preconcentrators, absorbents, or the like.