Trocar Signal Interface for Cable-Free Electrosurgical Instruments

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Solution Overview

Problem

Endoscopic medical procedures face challenges due to the need for multiple electrical cables for powered surgical instruments, which can be cumbersome and interfere with procedures, and cordless instruments often require heavy power supplies, increasing manufacturing costs and weight.

Innovation Solution

A modular signal interface system (MSIS) that allows electrical communication between surgical instruments and external devices through a signal interface adapter mounted on a trocar cannula, eliminating the need for cables attached to the instruments by providing external connectivity and enabling magnetic engagement for secure alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple electrical cables are attached to powered surgical instruments, then electrical connectivity is ensured, but procedural interference increases and ease of operation deteriorates

Engineering Contradiction:
Improveelectrical connectivityVSAvoidprocedural interference
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the electrical cable connection from the surgical instrument itself and relocates it to the trocar cannula. The signal interface adapter mounted on the cannula provides all electrical connections, allowing the instrument to be cable-free during insertion and operation within the cannula.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The signal interface adapter acts as an intermediary between the external electrical devices and the surgical instrument. It receives electrical signals from external sources and transmits them to the instrument through the cannula, eliminating the need for direct cable attachment to the instrument.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If cordless surgical instruments are used to eliminate cables, then procedural interference is reduced, but weight increases due to internal power supplies

Engineering Contradiction:
Improveprocedural interferenceVSAvoidinstrument weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent extracts the power supply and electrical connection system from the surgical instrument and relocates it to the trocar cannula. This allows the instrument to remain lightweight without internal batteries or power supplies while still providing electrical connectivity through the external adapter system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/internal power supply system with an external electrical connection system. Instead of using batteries or internal power sources within the instrument, the system uses external electrical devices connected through the signal interface adapter on the cannula.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If internal power supplies are included in surgical instruments, then cordless operation is achieved, but manufacturing costs increase

Engineering Contradiction:
Improvecordless operationVSAvoidmanufacturing costs
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent extracts the power supply function from the surgical instrument and places it in external electrical devices. This eliminates the need for expensive internal batteries, power management circuits, and related components in each instrument, significantly reducing manufacturing costs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The signal interface adapter on the cannula serves multiple instruments simultaneously, providing electrical connectivity for any instrument inserted into the cannula. This universal approach eliminates the need for each instrument to have its own internal power supply, reducing per-instrument manufacturing costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces procedural interference, simplifies instrument operation, and decreases manufacturing costs by eliminating the need for internal power supplies, while ensuring safe and efficient electrical connectivity during endoscopic surgeries.

Implementation Method 1

A magnet is provided on the trocar and engages the signal interface adapter

Methodology Applied
Scientific EffectMagnetic engagement: Magnetism

Data Source

PatentEP4049603B1Electrosurgical systems
Publication Date: 2024.01.31 REACH SURGICAL INC
  • EP4049603B1 patent drawingFigure 1~2
  • EP4049603B1 patent drawingFigure 3
  • EP4049603B1 patent drawingFigure 4

AI summary

An engagement detection system ("EDS") adapted to be positioned between, and in electrical communication with, an electrosurgical generator and an electrosurgical instrument. The EDS adapted to electronically detect that the electrosurgical instrument is inserted into a trocar cannula, and thereafter deliver electrosurgical energy to the instrument. A method of operating an endoscopic electrosurgical instrument inserted into a trocar cannula, as well as a switch assembly are also provided.