Trocar Tip Band for Circular Stapler Alignment

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Solution Overview

Problem

Existing surgical stapling devices for circular anastomosis lack a robust and reliable mechanism for ensuring proper alignment and engagement between the anvil rod and the trocar, which can lead to inconsistent stapling and tissue handling.

Innovation Solution

The trocar assembly includes a shaft, a trocar tip with movable portions, and a band made from durable materials like polyphenylene oxides or polyetheretherketone. The band encircles parts of the trocar tip portions, ensuring proper engagement when the retention rod of the anvil assembly covers the band, providing a visual indication of proper alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a band is added to indicate proper engagement, then alignment reliability is improved, but device complexity increases

Engineering Contradiction:
Improvealignment reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The band serves as a visual indicator that changes its visibility state to communicate engagement status. When the anvil rod is properly engaged with the trocar, the band is occluded from view; when disengaged, the band is visible. This color/visibility change principle provides intuitive feedback to the operator about alignment status without adding complex mechanical sensing systems.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The band acts as an intermediary element between the anvil rod and trocar assembly, providing visual feedback about their engagement status. Rather than requiring direct mechanical or electronic sensing of the engagement state, the band mediates this information visually, allowing the operator to assess alignment reliability through simple observation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the first portion of the trocar tip is movable relative to the second portion, then ease of assembly is improved, but device complexity increases

Engineering Contradiction:
Improveease of assemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The trocar tip is segmented into a first portion and a second portion that can move relative to each other during assembly. This segmentation allows the band to be properly positioned and secured around both portions in a straightforward manufacturing process, rather than requiring the tip to be a single complex piece with integrated band attachment features.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first portion of the trocar tip is designed to be movable relative to the second portion during the assembly process. This dynamic capability enables easier assembly by allowing the portions to be positioned and secured sequentially, with the band being placed around both portions as they move into their final engaged configuration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3943021B1Surgical instruments and method of assembly
Publication Date: 2025.01.22 COVIDIEN LP
  • EP3943021B1 patent drawingFigure 1
  • EP3943021B1 patent drawingFigure 2~3
  • EP3943021B1 patent drawingFigure 4~5

AI summary

A trocar assembly for use with a circular stapler includes a shaft, a trocar tip, and a band. The trocar tip is configured to mechanically engage a distal portion of the shaft. The trocar tip includes a first portion and a second portion. The first portion of the trocar tip is movable relative to the second portion of the trocar tip prior to assembly of the trocar tip. The band encircles part of the first portion of the trocar tip and part of the second portion of the trocar tip.