Tröger's Base Polymers for Gas Separation Membranes

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Solution Overview

Problem

The synthesis of ladder-type polymers of intrinsic microporosity (PIMs) is limited by the availability of sterically hindered contortion sites, which restricts the development of high-performance gas separation membranes with optimal permeability and selectivity.

Innovation Solution

Intrinsically microporous ladder-type Tröger's base polymers are developed, incorporating a combination of W-shaped CANAL-type and V-shaped Tröger's base building blocks, which provide high BET surface areas and bimodal pore size distributions, enabling the formation of robust and efficient gas separation membranes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sterically hindered contortion sites are incorporated to create microporosity and improve gas permeability, then gas separation performance is enhanced, but the availability of suitable building blocks is limited and synthesis becomes more difficult

Engineering Contradiction:
Improvegas permeabilityVSAvoidsynthesis difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters by introducing Tröger's base units with specific stereochemistry and W-shaped CANAL motifs, creating a unique molecular architecture that achieves high microporosity while maintaining solution processability through controlled polymerization parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite molecular structure combining two different building block types (Tröger's base and CANAL motifs) within the same polymer chain, achieving synergistic effects that improve both gas separation performance and mechanical properties compared to single-building-block polymers

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If rigid contortion centers are used to frustrate polymer chain packing and create high surface area, then gas selectivity improves, but the polymer becomes more brittle and mechanically weaker

Engineering Contradiction:
Improvegas selectivityVSAvoidmechanical strength
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The patent applies local quality by distributing rigid contortion centers at specific intervals along the polymer chain rather than making the entire chain uniformly rigid, maintaining high surface area and selectivity while preserving chain flexibility and mechanical strength through softer connecting segments

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetry through the chiral Tröger's base units and W-shaped CANAL motifs, creating non-symmetric polymer chains that pack less efficiently to maintain microporosity while the asymmetric structure also provides unique gas transport pathways that enhance selectivity without sacrificing mechanical integrity

Inventive Principle:
Principle #4Asymmetry

3Temperature

If ladder-type structure is adopted to achieve high thermal stability and rigidity, then thermal stability improves, but the polymer requires complex polycondensation reactions with limited building blocks

Engineering Contradiction:
Improvethermal stabilityVSAvoidsynthesis complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the ladder-type polymer structure into repeating units based on Tröger's base and CANAL motifs, allowing systematic construction of the rigid ladder framework through controlled polycondensation while maintaining solution processability through appropriate end-group functionalization

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11850557B2Intrinsically microporous ladder-type Tröger's base polymers
Publication Date: 2023.12.26 KING ABDULLAH UNIV OF SCI & TECH
  • US11850557B2 patent drawing
  • US11850557B2 patent drawing
  • US11850557B2 patent drawing

AI summary

Embodiments of the present disclosure feature an intrinsically microporous ladder-type Tröger's base polymer including a repeat unit based on a combination of W-shaped CANAL-type and V-shaped Tröger's base building blocks, methods of making the intrinsically microporous ladder-type Tröger's base polymer, and methods of using the intrinsically microporous ladder-type Tröger's base polymer to separate a chemical species from a fluid composition including a mixture of chemical species. Embodiments of the present disclosure further include ladder-type diamine monomers for reacting to form a Tröger's base in situ, and methods of making the ladder-type diamine monomers using catalytic arene-norbornene annulation.