TRU Fire Detection Gas-Charged Loop and Pressure Switch

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Solution Overview

Problem

Transport refrigeration units (TRUs) operated with natural gas pose a fire risk due to high temperature exhaust fluids, necessitating effective fire detection and mitigation systems to ensure driver safety and compliance with regulations.

Innovation Solution

A TRU fire detection and mitigation system comprising a gas-charged loop with a pressure-activated switch that activates a mitigation sub-system, including a safety controller and extinguishing system, to detect thermal events and take corrective actions such as modifying gas flow, issuing alerts, and activating a fire extinguishing system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fire detection and mitigation system is installed in a TRU, then fire safety is improved, but device complexity increases

Engineering Contradiction:
Improvefire safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fire detection system is divided into multiple independent detection loops, each monitoring specific high-risk areas within the TRU. This segmentation allows the system to cover multiple zones without requiring a single complex centralized detection mechanism, thereby improving fire safety while managing system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection loop serves multiple functions: it acts as both a detection medium and a signaling mechanism. The loop not only detects thermal events through pressure changes but also provides visual indication through its positioning near high-risk components, reducing the need for separate indication systems and simplifying overall system architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If a gas-charged detection loop is used, then detection speed is improved, but loss of substance increases

Engineering Contradiction:
Improvedetection speedVSAvoidgas charge loss
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The detection function is extracted from the gas charge itself and transferred to the pressure change mechanism. The gas charge serves only as a pressure transmission medium, while the actual detection is performed by pressure-sensitive switches or sensors that respond to pressure changes without consuming the gas, thereby maintaining fast detection speed while minimizing gas loss

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system incorporates pressure-sensitive switches that provide continuous feedback on the loop pressure status. This feedback mechanism allows the system to detect thermal events through pressure changes and immediately trigger alerts or mitigation actions, ensuring rapid response while the closed-loop design prevents gas charge loss through proper sealing and pressure maintenance

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects and mitigates thermal events within TRUs, ensuring safety by quickly responding to potential fires and reducing the risk of damage through controlled gas flow modifications and fire extinguishing actions.

Implementation Method 1

a loop disposable within the housing with a nominal pressure which is increasable responsive to a thermal event within the housing

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

a switch which is actuatable by an increased pressured in the loop to activate the mitigation sub-system

Methodology Applied
Scientific EffectPressure activation: Pressure Increase

Data Source

PatentUS11883697B2Fire detection inside a transport refrigeration unit
Publication Date: 2024.01.30 CARRIER CORP
  • US11883697B2 patent drawing
  • US11883697B2 patent drawing
  • US11883697B2 patent drawing

AI summary

A transport refrigeration unit (TRU) fire detection and mitigation system is provided for use with a TRU that includes a housing and components supportively disposed within the housing that are configured to condition an interior of a container. The TRU fire detection and mitigation system includes a fire detection sub-system and a mitigation sub-system. The fire detection sub-system is partially disposable within the housing and configured to detect a thermal event therein. The mitigation sub-system is coupled to the fire detection sub-system and configured to take a mitigation action responsive to the thermal event being sensed by the fire detection sub-system.