Pickup Truck Bed Cover with Integrated Safety Lighting

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Solution Overview

Problem

Existing pickup truck bed covers lack integrated safety lighting and versatility, particularly for transporting oversized cargo, as they are typically hinged at the cab end and do not provide adequate rear visibility or protection.

Innovation Solution

A rigid pickup truck bed cover with rear-facing indicator and backup safety lighting, including turn signals, hazard lights, and a brake light, mounted at the tailgate end, along with a backup camera, and hinged or removably installed to allow for oversized cargo transport, using materials like plastic, fiberglass, or aluminum, and incorporating a trailer hitch wiring harness and lockable cam locks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the cover is hinged at the cab end, then the cover provides protection for truck bed contents, but the cover cannot accommodate oversized cargo

Engineering Contradiction:
Improvecargo transport capabilityVSAvoidcover opening mechanism
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The hinge location is inverted from the conventional cab-end mounting to a tailgate-end mounting. This inversion allows the cover to swing open toward the cab, creating sufficient clearance for oversized cargo to be loaded onto the truck bed while maintaining protection for smaller items when closed.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If traditional bed covers are used, then the cover structure is simple, but the cover lacks integrated safety lighting and backup camera

Engineering Contradiction:
Improvesafety lighting and visibilityVSAvoidcover structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges previously separate safety components (bed cover, lighting system, and backup camera) into a single integrated assembly. The cover structure incorporates mounting provisions for LED lighting elements and camera positioning, combining protection and safety functions in one unit rather than separate installations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover is designed with multi-functionality, serving both as a protective covering for the truck bed and as a mounting platform for safety equipment. The same structural elements that provide cover integrity also support lighting and camera functions, eliminating the need for separate mounting structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If the cover is made rigid for protection, then the cover provides secure contents protection, but the cover cannot be easily removed or adjusted

Engineering Contradiction:
Improvecover protection capabilityVSAvoidcover installation flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The cover system is segmented into modular components with standardized mounting interfaces. The rigid cover panel can be independently installed or removed from the mounting structure, allowing the protective element to be separated from the support framework when needed for adjustment or replacement while maintaining structural integrity during use.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10059181B2High-tech cover
Publication Date: 2018.08.28 MARSHALL MARK A
  • US10059181B2 patent drawing
  • US10059181B2 patent drawing
  • US10059181B2 patent drawing

AI summary

A high-tech pickup truck bed cover is disclosed. The cover provides a protective covering for a pickup truck's cargo bed and preferably includes safety lighting and a backup camera.