Modular Truck Box Insert with Rail Mounting
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Solution Overview
Problem
Existing truck tool box designs lack flexibility in interior space arrangement, as compartments and storage solutions typically extend across the entire width and length of the box, making it difficult to accommodate items of different types and sizes.
Innovation Solution
The introduction of modular inserts with rails and mounting structures, such as peg boards, keyholes, slots, and hooks, that allow for customizable placement and removal of bins, trays, and tool holders along the length and width of the truck box, enabling flexible configuration and easy access to various-sized items.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If drawers and shelves extend across the entire width and length of the box, then structural stability is improved, but flexibility in interior space arrangement deteriorates
Solution Approach 1:
The patent divides the interior space arrangement into separate, movable components (drawers, shelves, compartments) that can be independently positioned and configured. These segmented elements can be removed, repositioned, or reconfigured to accommodate different storage needs while maintaining structural stability through their attachment to the box framework.
Solution Approach 2:
The patent implements dynamic storage solutions where drawers, shelves, and compartments can be moved, repositioned, or reconfigured within the box. The side walls with vertical slots allow panels to be repositioned to create different compartment configurations, enabling the interior space to adapt to various storage requirements while maintaining structural integrity.
2Ease of manufacture
If compartments are formed by inserting panels into vertical slots in front and back walls, then ease of manufacture is improved, but adaptability in storage configuration deteriorates
Solution Approach 1:
The patent segments the compartment structure into separate panels that can be independently inserted into vertical slots in the side walls. This segmentation allows for easy manufacturing of individual components and enables flexible reconfiguration by removing and repositioning panels to create different compartment sizes and arrangements.
Solution Approach 2:
The vertical slots in the side walls enable dynamic reconfiguration of compartments. Panels can be removed from one position and inserted into different positions along the slots, allowing the storage configuration to adapt to different needs while maintaining a simple, manufacturable structure.
Data Source
AI summary
An insert is provided for the hollow interior of a trick tool box including one or more rails having mounting structure for supporting bins, trays, tool racks, tool holders, hooks, pegs and other means for storing items within the box interior.