Truck Platooning ECU Control for Precise Gap and Gear Shifting

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Solution Overview

Problem

Current systems for controlling vehicles, especially in semi-autonomous convoys, lack precision due to limitations in drive-by-wire technologies, which struggle with accurate speed control and direction management, particularly at high speeds and in complex environments.

Innovation Solution

The system employs a platooning ECU that communicates data between lead and rear vehicles using V2V communication, allowing for precise control of torque, braking, and gear shifting by augmenting information on target gaps and time offsets, enabling more accurate and efficient vehicle control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If drive-by-wire systems are used for vehicle control, then ease of operation is improved, but manufacturing precision and control precision deteriorate

Engineering Contradiction:
Improvevehicle controlVSAvoidspeed control precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent replaces traditional mechanical drive-by-wire systems with a V2V communication-based control system. The lead vehicle's ECU data is transmitted to rear vehicles, which then control their own actuators based on received commands and local sensor feedback, eliminating the need for direct mechanical linkage while improving control precision through digital communication and local processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If drive-by-wire systems are used for vehicle control, then ease of operation is improved, but reliability deteriorates

Engineering Contradiction:
Improveremote vehicle controlVSAvoidcontrol system reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback mechanisms where rear vehicles transmit sensor data back to the lead vehicle and adjust their control based on local conditions. This closed-loop feedback system improves reliability by allowing real-time adjustments and error correction, ensuring the control system responds accurately to changing road conditions and vehicle states.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If V2V communication with ECU data transmission is implemented, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvegap and speed measurementVSAvoidcommunication system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses existing ECU data structures and communication protocols for multiple purposes: transmitting engine parameters, brake status, transmission state, and positioning information. This multi-functional use of the communication system reduces overall complexity by leveraging existing infrastructure rather than creating separate dedicated systems for each measurement function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If precise control of torque and braking is implemented, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transmits ECU data from the lead vehicle to rear vehicles in advance, allowing rear vehicles to prepare appropriate torque and braking commands before actually needing them. This preliminary action enables smoother control transitions and better fuel efficiency by avoiding reactive adjustments, while the complexity is managed through systematic data transmission protocols.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11921520B2Devices, systems, and methods for transmitting vehicle data
Publication Date: 2024.03.05 PELOTON TECHNOLOGY INC
  • US11921520B2 patent drawing
  • US11921520B2 patent drawing
  • US11921520B2 patent drawing

AI summary

Systems and methods for coordinating and controlling vehicles, for example heavy trucks, to follow closely behind each other, or linking to form a platoon. In one aspect, on-board controllers in each vehicle interact with vehicular sensors to monitor and control, for example, gear ratios on vehicles. A front vehicle can shift a gear which, via a vehicle-to-vehicle communication link, can cause a rear vehicle to shift gears. To maintain a gap, vehicles may shift gears at various relative positions based on a grade of a road.