Truss Mounting Bracket With Integrated Cable Passage
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Solution Overview
Problem
Existing mounting brackets for fabricated steel trusses are complex and require sophisticated installation procedures, making them time-consuming and difficult to install, especially in retail and warehouse applications where aesthetics and ease of installation are crucial.
Innovation Solution
A simplified mounting bracket design featuring a housing with a planar mount surface, tubular collar, and a suspending member with a threaded shank and hook portion that securely engages the lower chord of the truss, allowing for easy installation and relocation of security devices like surveillance cameras, with integrated cable passage ports for electrical conduit and cabling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a multi-component mounting bracket structure is used to securely engage the truss, then the mounting reliability is improved, but the device complexity and installation difficulty increase
Solution Approach 1:
The patent combines multiple mounting functions into a single integrated bracket assembly that includes the engaging member, mounting surface, and cable management features as one unified component, eliminating the need for multiple separate parts while maintaining secure truss engagement
Solution Approach 2:
The mounting bracket is designed to perform multiple functions simultaneously: engaging the truss structure, providing a secure mounting surface for equipment, routing cables through integrated passages, and accommodating adjustable positioning, all within a single device
2Reliability
If a multi-component mounting bracket structure is used to securely engage the truss, then the mounting reliability is improved, but the installation time increases
Solution Approach 1:
The bracket is designed with pre-configured cable passages and pre-positioned mounting features that allow cables to be routed and equipment to be mounted in a predetermined sequence, reducing on-site assembly time while ensuring proper installation
Solution Approach 2:
By integrating cable management passages and mounting surfaces into the single bracket body, the installation process is streamlined to require only one mounting operation rather than assembling multiple components, significantly reducing installation time
3Manufacturing precision
If a complex mounting procedure is used to ensure proper installation, then the mounting precision is improved, but the ease of operation decreases
Solution Approach 1:
The bracket features self-aligning engagement mechanisms and intuitive cable routing passages that guide the installer through the mounting process without requiring complex procedures or specialized knowledge, achieving proper installation through the design itself rather than complex instructions
Data Source
AI summary
The truss mounting bracket simplifies installation of electronic type equipment below fabricated trusses commonly used in warehouse and other buildings. The mounting bracket includes a housing having at one end thereof a structure for connecting with an electrical conduit section. The opposite end of the housing is adapted to allow securement below a fabricated truss. A head portion extends from a center portion of the housing and has a thread connection therewith. The head portion engages the truss and allows the housing to be tightened against the lower surface of the truss. The conduit and the housing allow electrical cables to pass through the conduit and at least partially through the housing.