TSV Air-Gap Structure for Noise and Thermal Stress Isolation

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Solution Overview

Problem

The noise coupling and thermal stress issues in through-silicon via (TSV) structures, particularly in high-density arrays, affect the electrical performance and stability of semiconductor devices.

Innovation Solution

Incorporating a protective barrier layer grounded through a metal layer and forming an electromagnetic shielding ring around the connecting structures, along with an air gap to isolate the structures from the substrate and dielectric layer, thereby reducing noise coupling and thermal stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If through-silicon via (TSV) structures are used to stack chips in three-dimensional integrated circuits, then interconnection capability and device complexity are improved, but noise coupling and thermal stress increase

Engineering Contradiction:
Improveinterconnection capabilityVSAvoidnoise coupling
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

An air gap is introduced as an intermediary between the TSV structure and the substrate/dielectric layer. This air gap acts as a mediator that electrically isolates the TSV from the substrate, thereby reducing noise coupling while maintaining the interconnection functionality of the TSV structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The continuous dielectric base layer is segmented by removing portions to form air gaps. This segmentation creates discrete isolated regions around the TSV structure, separating the conductive path from the substrate and reducing electromagnetic coupling and noise.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If through-silicon via (TSV) structures are used to stack chips in three-dimensional integrated circuits, then interconnection capability is improved, but thermal stress increases

Engineering Contradiction:
Improveinterconnection capabilityVSAvoidthermal stress
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

The air gap serves as a thermal isolation intermediary between the TSV structure and the substrate. By introducing this air gap, thermal stress generated during operation or processing is reduced, as the air gap provides thermal isolation and prevents stress transfer to the substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If protective barrier layer and electromagnetic shielding ring are added around connecting structures, then noise coupling and thermal stress are reduced, but device complexity increases

Engineering Contradiction:
Improvenoise couplingVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The air gap structure serves multiple functions simultaneously: it provides electrical isolation to reduce noise coupling, acts as a thermal isolation layer to reduce thermal stress, and simplifies the overall structure compared to adding separate protective barrier layers and electromagnetic shielding rings. This multi-functionality reduces the need for additional complex protective structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12417984B2Semiconductor structure with an air gap, method for forming same, and stacked structure
Publication Date: 2025.09.16 CHANGXIN MEMORY TECH INC
  • US12417984B2 patent drawing
  • US12417984B2 patent drawing
  • US12417984B2 patent drawing

AI summary

A semiconductor structure includes: a base, including a substrate and a dielectric layer, the substrate being provided with a first front surface and a first back surface which are opposite, and the dielectric layer being located at the first front surface; a connecting hole, penetrating through the substrate and extending into the dielectric layer; a first insulating layer, located at the surface of an inner wall of the connecting hole; a protective barrier layer, located at the surface of the first insulating layer and grounded; a second insulating layer, located at the surface of the protective barrier layer; and a connecting structure, located at the surface of the second insulating layer and filling up the connecting hole.