TSV Surrounding Insulation for High-Voltage Breakdown Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

As semiconductor devices are scaled down, parasitic capacitance among gate stacks becomes a challenge due to reduced spacing, affecting device performance, and high voltages can lead to dielectric breakdown between through-silicon via (TSV) structures and the substrate.

Innovation Solution

The implementation of second insulating features surrounding the TSV structure, which are electrically coupled to the substrate, maintains a consistent voltage potential and reduces electric fields, thereby preventing dielectric breakdown and metal diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If through-silicon via (TSV) structures are used for vertical interconnect, then device integration density is improved, but dielectric breakdown between TSV and substrate occurs under high voltage

Engineering Contradiction:
Improvedevice integration densityVSAvoiddielectric breakdown resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An insulating structure is introduced as an intermediary element between the TSV and the substrate. This insulating structure surrounds the TSV and is electrically coupled to the substrate, creating a protective barrier that prevents direct electrical interaction between the TSV and substrate, thereby preventing dielectric breakdown while maintaining the TSV's vertical interconnect function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating structure is electrically coupled to the substrate to maintain a consistent voltage potential between the TSV and substrate interface. By establishing equipotential conditions, the electric field strength is reduced, preventing dielectric breakdown of the surrounding insulation layers under high voltage conditions

Inventive Principle:
Principle #12Equipotentiality

2Productivity

If gate stack spacing is reduced to increase device density, then device integration is improved, but parasitic capacitance among gate stacks increases

Engineering Contradiction:
Improvedevice integration densityVSAvoidparasitic capacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Mandrel structures are introduced as intermediary elements between adjacent gate stacks. These mandrels are positioned between the gate stacks and extend along the channel region, serving as electrical barriers that reduce parasitic capacitance coupling between neighboring gate stacks while allowing the gate stacks to remain in close proximity for high density integration

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design mitigates dielectric breakdown and metal diffusion, enabling high-voltage applications by maintaining consistent voltage potential and reducing electric fields around the TSV structure.

Implementation Method 1

maintains a consistent voltage potential and reduces electric fields, thereby preventing dielectric breakdown

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS20250343115A1Semiconductor device including insulating structure surrounding through via and method for forming the same
Publication Date: 2025.11.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250343115A1 patent drawing
  • US20250343115A1 patent drawing
  • US20250343115A1 patent drawing

AI summary

The present disclosure provides a semiconductor device. The semiconductor device includes: a substrate having a device area and a peripheral area surrounding the device area; a via, disposed at the peripheral area and extending at least partially through the substrate; an insulating structure, disposed at the peripheral area, extending at least partially through the substrate and surrounding the via; and a doped region, disposed at the peripheral area, over or in the substrate and adjacent to the via.