Tub Protection System

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Solution Overview

Problem

Tubs, including bathing tubs, are susceptible to damage from scratches and punctures due to dropped items or scraping, which reduces their lifespan and requires protection to extend their life.

Innovation Solution

A tub protector system comprising a protective tub overlay with an impact-absorbing base, a tub rim strip, and a protective tub overlay basket and border, secured using adhesive materials, designed to overlay the tub basin and rim, providing comprehensive protection against damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective overlay is added to the tub, then protection against scratches and punctures is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against scratches and puncturesVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective overlay is divided into multiple functional layers: a protective layer for scratch and puncture resistance, an adhesive layer for secure attachment, and an impact-absorbing base for cushioning. This segmentation allows each layer to perform its specific function optimally while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overlay employs composite material construction combining different materials with complementary properties: a protective material layer for durability, an adhesive material layer for bonding, and an impact-absorbing base material for shock resistance. This composite structure enhances protection while managing the complexity through integrated design.

Inventive Principle:
Principle #40Composite materials

2Reliability

If adhesive materials are used to secure the overlay, then reliability of attachment is improved, but ease of manufacture worsens

Engineering Contradiction:
Improveattachment securityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The adhesive layer is integrated directly into the overlay structure, merging the protective function and attachment function into a single unified component. This eliminates the need for separate adhesive application steps during manufacturing and installation, thereby improving ease of manufacture while maintaining reliable attachment through the pre-bonded adhesive layer.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If impact-absorbing base is included, then protection against punctures is improved, but weight of the overlay increases

Engineering Contradiction:
Improveprotection against puncturesVSAvoidoverlay weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The impact-absorbing base is positioned specifically at the bottom of the overlay where puncture risks from dropped objects are highest. This localized placement provides targeted protection against punctures while minimizing the overall weight increase, as the heavier impact-absorbing material is only used where most needed rather than throughout the entire overlay.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tub protector system effectively prevents scratches and punctures by distributing impact forces and adhering securely to the tub, thereby extending the tub's lifespan and reducing maintenance costs.

Implementation Method 1

double-sided adhesive material disposed on the tub rim to secure a protective tub overlay border to the tub rim

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS20240298848A1Tub Protection System
Publication Date: 2024.09.12 KESSLER MICHAEL A
  • US20240298848A1 patent drawing
  • US20240298848A1 patent drawing
  • US20240298848A1 patent drawing

AI summary

A tub protector system including a tub protector, tub protector kit, and methods of making and methods of using the tub protector useful for protecting a tub. The tub protector system comprises a protective tub overlay including a tub overlay basket and a tub overlay border, wherein the tub overlay border may be attached to a tub overlay basket periphery. The tub protector system may further comprise a tub basin impact absorbing base, tub rim impact absorbing strip, and a drape.