Tube Cell Cyclic Voltammetry for Electrochemical Stability Testing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for evaluating the electrochemical stability of materials, such as those used in lithium ion battery electrolytes, lack accuracy and reliability, necessitating improved testing apparatus and methods.

Innovation Solution

A method involving dip coating a test material onto a foil, forming electrodes, and subjecting a tube cell containing electrolyte and electrodes to cyclic voltammetry, using a two- or three-electrode configuration, to assess electrochemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional testing methods are used to evaluate electrochemical stability, then the testing process is simpler, but the accuracy and reliability of results deteriorate

Engineering Contradiction:
Improveaccuracy of electrochemical stability evaluationVSAvoidcomplexity of testing apparatus
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The testing system is segmented into distinct functional components: a tube cell for containing the electrolyte, separate reference and working electrodes, and a cyclic voltammetry measurement system. This segmentation allows each component to be optimized for its specific function, improving overall measurement precision while maintaining manageable complexity through modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A tube cell filled with electrolyte serves as an intermediary medium between the reference electrode and working electrode. This intermediary allows for controlled electrochemical reactions to occur while isolating the electrodes from direct contact, enabling more accurate and reliable measurement of electrochemical stability properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If new materials are tested using existing methods, then the testing process is faster, but the reliability of stability assessment deteriorates

Engineering Contradiction:
Improvereliability of electrochemical stability assessmentVSAvoidtime required for material evaluation
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The method performs preliminary electrochemical characterization by conducting cyclic voltammetry scans before final material selection or battery assembly. This preliminary action identifies unstable materials early in the development process, ensuring reliable stability assessment while preventing time loss later through rework or failures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces complex mechanical testing and extensive trial-and-error battery testing with electrochemical measurements using cyclic voltammetry. This substitution provides reliable stability data through electrical measurements, significantly reducing the time required for material evaluation while maintaining high reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides more accurate and reliable evaluation of electrochemical stability, enabling better assessment of materials before incorporation into batteries.

Implementation Method 1

the tube cell can be subjected to a cyclic voltammetry procedure

Methodology Applied
Scientific EffectCyclic voltammetry:

Data Source

PatentUS20250208095A1Cyclic voltammetric evaluation of materials
Publication Date: 2025.06.26 CELGARD LLC
  • US20250208095A1 patent drawing
  • US20250208095A1 patent drawing
  • US20250208095A1 patent drawing

AI summary

Systems and methods of evaluating the electrochemical stability of material are provided comprising providing an electrochemical cell having a tube cell, electrolyte material, and at least one reference electrode and at least one working electrode. The working electrode can be at least one of aluminum and copper foil. In some instances, the working electrode can be coated with a test material. In some other instances, the electrolyte material can be pretreated with a test material. The electrochemical cell can be subjected to a cyclic voltammetry procedure in part to determine physical and/or chemical attributes of the test material.