Medical Tube Connector Catch Release for Secure Fluid Coupling

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Solution Overview

Problem

Existing connector systems for medical tubing lack secure and easy-to-use designs that prevent accidental disconnection and ensure fluid flow integrity, particularly in biomedical environments.

Innovation Solution

A connector system featuring a female coupler with a catch and catch-receiving element, along with a release element that travels along the coupler's surface to engage and disengage the catch, ensuring secure connection and easy disconnection, and includes external valve-biasing members to maintain fluid flow integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a secure connection mechanism is implemented to prevent accidental disconnection, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connector is divided into distinct functional components: a female coupler with a catch mechanism, a male coupler with a catch-receiving element, and a separate release element. This segmentation allows each component to perform its specific function while keeping the overall design manageable and not overly complex.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catch mechanism automatically engages with the catch-receiving element upon axial coupling of the male and female couplers, providing self-securing functionality without requiring additional actions from the user. The system serves itself by automatically establishing the secure connection state.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a release mechanism is added to enable easy disconnection, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvedisconnection easeVSAvoidconnector structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The release element acts as an intermediary component that mediates between the user's action and the catch mechanism. By traveling along the female coupler outer surface, it provides a simple user interface that translates user input into the disengagement of the catch from the catch-receiving element, enabling easy disconnection without directly complicating the core locking mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If valve-biasing members are placed external to the fluid flow path, then fluid flow integrity is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow integrityVSAvoidvalve system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The valve-biasing members are extracted from the fluid flow path and positioned external to it. This separation removes the potential source of contamination and flow impediments from the sterile fluid path, thereby improving fluid flow integrity and reducing the risk of biofilm growth while keeping the valve functionality intact.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By placing the valve-biasing members outside the fluid path, what could have been a harmful element (potential contamination source) is converted into a beneficial arrangement. The external positioning eliminates the harm of potential contamination while maintaining the valve's operational benefit of controlling fluid flow.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS12115334B2Connector system for releasably connecting fluid conduits
Publication Date: 2024.10.15 WILMARC HOLDINGS LLC
  • US12115334B2 patent drawing
  • US12115334B2 patent drawing
  • US12115334B2 patent drawing

AI summary

Disclosed herein are embodiments of a connector system for releasably connecting together tubes, for example medical tubing, and methods of making and using such a connector system, whereby the connector system includes a female coupler having a first passageway, a male coupler having a second passageway, a catch movably coupled to the female coupler, and a catch-receiving element coupled to the male coupler. The connector system further includes a release element movably coupled to the female coupler, whereby travel of the release element along or over a female coupler outer surface of the female coupler disengages the catch from the catch-receiving element to achieve a disconnected condition of the connector system. Further disclosed herein are embodiments of a connector system for releasably connecting together tubes, whereby the connector system includes at least one valve biased by a valve-biasing member disposed external to or outside of the fluid flow path.