Tubelike Computer Module Airflow Channel Design

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Solution Overview

Problem

High-density blade architectures in HPC systems face challenges with heat dissipation and noise reduction due to narrow airflow channels, which lead to reduced airflow rates and increased turbulence and noise levels.

Innovation Solution

A multi-processor system with a tubelike computer module that defines a unitary, continuous, non-segment airflow channel by configuring motherboards along the side walls of a rack body, reducing barriers and allowing smoother airflow, thereby enhancing heat dissipation efficiency and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If narrow split spaces are used in blade architecture, then high density is achieved, but heat dissipation efficiency deteriorates

Engineering Contradiction:
ImprovedensityVSAvoidheat dissipation efficiency
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The invention segments the airflow channel into multiple parallel paths by configuring motherboards along side walls, creating a non-segment airflow channel structure that maintains high density while improving heat dissipation through increased airflow distribution

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional planar airflow channel to a three-dimensional tubelike structure, allowing airflow to pass through the interior space of the rack body, thereby increasing heat dissipation efficiency without compromising density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If narrow split spaces are used in blade architecture, then high density is achieved, but noise level increases

Engineering Contradiction:
ImprovedensityVSAvoidnoise level
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The airflow channel is segmented into multiple parallel paths along the side walls, reducing turbulence in each individual path and thereby lowering wind noise while maintaining high system density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By creating a three-dimensional tubelike airflow channel that passes through the rack body interior, the invention reduces airflow resistance and turbulence compared to traditional two-dimensional narrow channels, resulting in lower noise levels

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If fan rotation speed is increased to maintain airflow rate, then heat dissipation is improved, but operation noise increases

Engineering Contradiction:
Improveheat dissipationVSAvoidoperation noise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the geometric parameters of the airflow channel from narrow split spaces to a larger tubelike structure, allowing sufficient heat dissipation at lower fan rotation speeds, thereby reducing operation noise

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The three-dimensional tubelike airflow channel provides a larger cross-sectional area for heat dissipation, enabling the system to achieve required cooling performance without increasing fan speed, thus avoiding additional operation noise

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Quantity of substance

If turbulent airflow is generated in narrow channels, then airflow rate is reduced, but heat dissipation requirement increases

Engineering Contradiction:
Improveairflow rateVSAvoidheat dissipation requirement
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The invention creates a three-dimensional tubelike airflow channel that reduces turbulence and increases airflow rate compared to traditional two-dimensional narrow channels, thereby meeting heat dissipation requirements without additional cooling capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves optimal heat dissipation and noise reduction by ensuring smooth airflow and reducing the need for high-speed fans, resulting in improved cooling efficiency and lower operational noise.

Implementation Method 1

The airflows 14 sucked-in from the front side of the rack 10 will first flow into each of the split spaces, then pass the fans 13 and eventually flow out through the rear side of the rack 10

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

The heat sinks are coupled corresponding to the processors of the mother boards

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Data Source

PatentUS7352576B2Multi-processor system and tubelike computer module thereof
Publication Date: 2008.04.01 MITAC INT CORP
  • US7352576B2 patent drawing
  • US7352576B2 patent drawing
  • US7352576B2 patent drawing

AI summary

A multi-processor system has a tubelike computer module including plural mother boards configured onto plural side walls of a rack body to form a unitary, continuous and non-segment airflow channel. The airflow channel of the tubelike computer module has larger space and fewer barriers to allow the airflow passing through smoothly, and to reduce wind noises or turbulences. Therefore, the system achieves optimum heat-dissipation efficiency and noise reduction by means of specific space arrangement and less cooling system requirement.