Tubular Thickness Measurement Using Complex Group Delay

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Solution Overview

Problem

Current methods for characterizing tubulars in boreholes, such as casing thickness and bond condition evaluation, face challenges with accuracy due to noise interference and unreliable detection of resonant frequencies in acoustic signals.

Innovation Solution

The method involves using an acoustic transducer to emit and receive signals, processing the data to determine complex group delay functions, and characterizing the tubular using phase delay functions, which provide more accurate thickness and bond condition assessments by analyzing the imaginary and real components of the group delay waveform.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional acoustic signal analysis methods are used to determine tubular thickness, then the measurement process is simple, but the measurement precision is poor due to noise interference and unreliable detection of resonant frequencies

Engineering Contradiction:
Improvetubular thickness measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies partial action by extracting only the imaginary component of the complex group delay function rather than analyzing the entire complex signal. This selective extraction of the imaginary part provides sufficient information for resonant frequency detection while reducing computational complexity and improving measurement precision by focusing on the most relevant signal component

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent transforms the acoustic signal from the time domain to the frequency domain using Fourier transform, and then derives the complex group delay function. By changing the parameter representation from raw acoustic amplitude to phase derivative with respect to frequency, the method enables more reliable resonant frequency detection and improves thickness measurement accuracy

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If complex signal processing methods are used to improve accuracy, then measurement precision improves, but the ease of operation deteriorates due to complex data transformation and analysis requirements

Engineering Contradiction:
Improvebond condition evaluation accuracyVSAvoiddata processing simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts only the imaginary component of the complex group delay function for bond condition evaluation. This extraction principle simplifies the operational process by eliminating the need to process the entire complex signal, while still maintaining high measurement precision through focused analysis of the most informative signal component

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The complex group delay function serves as an intermediary that bridges the raw acoustic signal and the final thickness/bond condition measurements. By introducing this intermediate transformation step, the patent enables more accurate measurements while keeping the final analysis straightforward through component extraction

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of tubular characterization by reliably determining resonant frequencies and bond conditions, overcoming limitations of prior art methods, and allowing for more precise maintenance and operation of boreholes.

Implementation Method 1

obtaining acoustic waveform data in a time domain using an acoustic transducer configured to emit an acoustic signal and receive a return acoustic signal

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 2

emit an acoustic signal and receive a return acoustic signal

Methodology Applied
Scientific EffectAcoustic reflection: Reflection

Implementation Method 3

transforming, by a processor, the acoustic waveform data into a frequency domain using a frequency domain transform

Methodology Applied
Scientific EffectFourier transform:

Implementation Method 4

determining, by a processor, a complex group delay function Gk derived from the frequency domain acoustic waveform data to provide a phase delay function as a function of frequency, wherein the complex group delay function Gk represents a first derivative of phase in the frequency domain with respect to frequency

Methodology Applied
Scientific EffectPhase derivative relationship:

Data Source

PatentUS11397081B2Method and apparatus for determining a tubular thickness using a pulse echo waveform signal
Publication Date: 2022.07.26 BAKER HUGHES OILFIELD OPERATIONS LLC
  • US11397081B2 patent drawing
  • US11397081B2 patent drawing
  • US11397081B2 patent drawing

AI summary

A method for characterizing a tubular includes obtaining acoustic waveform data in a time domain using an acoustic transducer configured to emit an acoustic signal and receive a return acoustic signal and transforming the acoustic waveform data into a frequency domain to provide frequency domain acoustic waveform data. The method also includes determining a complex group delay function Gk derived from the frequency domain acoustic waveform data to provide a phase delay function as a function of frequency, wherein the complex group delay function Gk represents a first derivative of phase in the frequency domain with respect to frequency. The method further includes determining an imaginary component function of the complex group delay function Gk to provide a phase delay function as a function of frequency and characterizing the tubular using the phase delay function.