Tumble dryer and a drying method

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Solution Overview

Problem

Existing tumble dryers suffer from uneven drying due to single air intake positions, leading to longer drying times and potential damage to clothing fibers from prolonged high temperatures.

Innovation Solution

A tumble dryer design with multiple air chambers on the outer drum's sides, allowing hot air to be blown from different directions based on the rotation direction of the inner drum, ensuring even air intake and distribution, thereby controlling the drying process to enhance uniformity and reduce time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single drying air inlet is used at the front or rear of the dryer, then the structure is simple, but the drying uniformity deteriorates and drying time increases

Engineering Contradiction:
Improveair inlet structureVSAvoiddrying uniformity and speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The single air inlet is segmented into multiple air inlets positioned at different locations (front and rear) of the dryer. This allows hot air to enter from multiple positions simultaneously, improving drying uniformity across different clothing items while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air inlet configuration transitions from a single-point intake to a multi-point spatial distribution. By adding air inlets at both front and rear positions, the system creates a three-dimensional air flow pattern that enhances drying effectiveness without significantly increasing structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single drying air inlet is used, then the device structure is simple, but drying time increases due to uneven drying

Engineering Contradiction:
Improveair inlet configurationVSAvoiddrying time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The drying process is segmented into multiple simultaneous air flow paths through front and rear air inlets. This parallel processing approach reduces total drying time by treating different regions of the laundry load concurrently rather than sequentially.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic switching between front and rear air inlet operation. By alternating the active air inlet position, the system maintains efficient drying cycles while managing thermal loads and energy consumption effectively.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If hot air is supplied from a single position, then the heating system is simple, but clothing fibers are damaged due to prolonged high temperature exposure

Engineering Contradiction:
Improveheating and air supply systemVSAvoidfiber damage from overheating
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The single heat source is segmented into multiple heating zones by positioning air inlets at different locations. This distributes the thermal load across multiple entry points, reducing localized overheating and minimizing fiber damage while maintaining effective drying temperatures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the dryer receive hot air from optimally positioned inlets based on local drying needs. The front and rear air inlets create localized heating zones that adapt to the spatial distribution of clothing items, preventing uniform overheating and reducing fiber damage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves quicker and more uniform drying, reducing drying time by 10-30% and improving fabric preservation by avoiding over-drying and fiber damage, with enhanced air intake modes that address the limitations of single air inlet systems.

Implementation Method 1

the water vapor in the hot and humid air needs to be condensed and drained before the heating

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

the use of heat pump system to strengthen the heat recycling

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

the moisture-absorbed air taken from the clothes is sent back to the evaporator for dehumidification

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a fan and a heating system are provided in the air duct

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10570557B2Tumble dryer and a drying method
Publication Date: 2020.02.25 QINGDAO HAIER DRUM WASHING MACHINE CO LTD
  • US10570557B2 patent drawing
  • US10570557B2 patent drawing
  • US10570557B2 patent drawing

AI summary

A clothes dryer comprises an inner drum, an outer drum, an air heating and supplying means and an air duct, and at least two air chambers each in communication with the air duct. The air chambers are respectively arranged corresponding to two sides along which clothes rise or fall as the inner drum rotates, the air chamber at one side starts supplying air and the air chamber at the other side stops supplying air according to a rotation direction of the inner drum, all air chambers are distributed in the order of front and rear of the outer drum in an axial direction, and the rotation direction of the inner drum is controlled according to the distribution of the air chambers, such that air is supplied in different positions corresponding to the front part and the rear part of the inner drum at different clothes drying stages, in order to dry clothes.